A material preparation device is provided. The material preparation device includes a bias-ply assembly, a feedstock assembly and an application head. The bias-ply assembly is configured to pass a bias-ply backing material along a first path. The feedstock assembly is configured to pass a feedstock along a second path that crosses the first path at a select angle. The feedstock includes resin pre-impregnated fiber-reinforced material (pre-preg) having the fibers at a first orientation relative to an edge of the feedstock. The application head is configured to transfer the pre-preg from the feedstock to the bias-ply backing material at a location where the first path crosses the second path to form a bias-ply with the fibers of the pre-preg having a second, different orientation relative to an edge of the formed bias-ply.

Methods for placing an indicia on a composite structure generally include printing the indicia on a first film surface of a coating film, with the coating film being in a partially cured state at the time the printing the indicia is performed, and positioning the coating film on a partially cured composite structure such that a second film surface of the coating film faces and is positioned against a surface of the composite structure, with the second film surface being opposite the first film surface. Finally, the coating film and the composite structure may then be co-cured. Systems for printing an indicia on a composite structure generally include the coating film, a printer configured to print the indicia on the first film surface of the coating film, a securement configured to secure the coating film during printing, and a curing device for co-curing the coating film and the composite structure.

An aspect of the invention is directed to a method for producing a connector using injection-molding by providing at least one conductor and at least one contact pin which are electrically connected at a contact point, producing a thermoset premold from a thermoset using injection-molding, wherein the thermoset is injection-molded around at least a first section of the at least one conductor and/or around at least a second section of the at least one contact pin, and injection-molding of a thermoplast on the thermoset premold, wherein the step of injection-molding takes place before the thermoset premold has obtained a degree of curing of 90%. Another aspect of the invention is a connector comprising at least one conductor and at least one contact pin is disclosed.

An aspect of the invention is directed to a method for producing a connector using injection-molding by providing at least one conductor and at least one contact pin which are electrically connected at a contact point, producing a thermoset premold from a thermoset using injection-molding, wherein the thermoset is injection-molded around at least a first section of the at least one conductor and/or around at least a second section of the at least one contact pin, and injection-molding of a thermoplast on the thermoset premold, wherein the step of injection-molding takes place before the thermoset premold has obtained a degree of curing of 90%. Another aspect of the invention is a connector comprising at least one conductor and at least one contact pin is disclosed.

Methods, systems and apparatuses are disclosed for making and post-processing a 3-D printed object for laminate-forming tooling, and components made using post-processed 3-D printed laminate-forming tooling.

A conductive device to form electrical connections on the surface of a structure made of composite material. The device includes a thin interface layer having a face via which the device is fixed to the surface of the structure made of composite material. A conductive metal element is placed on the face of the interface layer opposite the face making contact with the surface of the structure. The conductive element is configured to be able to undergo tensile and compressive stresses without damage. A protective layer is configured to protect the conductive element from attack from the environment surrounding the structure. These various elements are arranged relative to one another such that the length of the conductive element can vary as a function of temperature variations independently of the amplitude of the variations undergone by the structure on which the device is mounted.

Pore-free rubber articles are prepared by dip-molding in a dipping medium that includes a vulcanizing agent, then partially-cured by immersing the dip former in a heated liquid bath that is chemically inert. A particularly effective liquid bath is a molten, nitrite free inorganic salt. The partially-cured rubber is then maintained at a desired curing temperature in a low/no oxygen heating oven to complete curing. Alternatively, upon removal from the molten salt bath, the latex film is quenched.

A method for curing a three dimensional (3D) printed part is disclosed. For example, the method includes adding a layer of a build material, curing the layer of the build material using a first light source having a first wavelength, repeating the adding and the curing using the light source having the first wavelength for a predefined number of layers, adding a final top layer of the build material to form the 3D printed part and curing the final top layer of the build material using a second light source having a second wavelength that is different than the first wavelength.

A solid surface sheet includes visible, elongated, shredded cuttings uniformly distributed throughout a matrix wherein the cuttings and the matrix have substantially the same specific weight and wherein a majority of the cuttings are substantially elongated. Related methods are also disclosed including shredding a first mix while in a gel state, curing the cuttings, sorting by size, and using as a filler in a base material to form a blend having a unique appearance and high internal strength. The preferred material is polyester or acrylic. The solid surface sheet can be used as a countertop, floor or wall panel, furniture, and in similar applications.

Systems, devices and methods are provided for fabricating anisotropic polymer materials. According to various embodiments, a fluidic device is employed to distribute a polymer solution and a flow-confining solution in order to generate a layered flow, where the layered flow is formed such that a polymer liquid sheet is sheathed on opposing sides by flow-confining liquid sheets. The fluidic device includes first and second fluid conduits, where the first fluid conduit receives the layered flow. The second fluid conduit has a reduced height relative to the first fluid conduit, such that the layered flow is constricted as it flows through the second fluid conduit. The constriction formed by the second flow conduit causes hydrodynamic focusing, reducing the thickness of the polymer liquid sheet, and inducing molecular alignment and anisotropy within the polymer liquid sheet as it is hardened and as strain is applied during extrusion of the sheet.