A three-dimensional overmolding and process for manufacturing same. The three-dimensional overmolding has a three-dimensional structure with overmolding, which gives significant performance benefits. Assembly and joining of reinforcements is done before the overmolding or in the injection molding tool. The three-dimensional overmolding meets predetermined structural requirements without requiring secondary operations and at a lower mass and cost. The structural benefits are due to the three dimensional shape in combination with the benefit of the overmolding process.

The present invention relates to a tub configured to receive a volume of liquid for a humidifier, comprising at least one plastic component and at least one metal component, which together form a space for receiving said volume of liquid, wherein the at least one metal component and the at least one plastic component are attached to each other by means of a silicone seal. Furthermore, the invention relates to method for manufacturing a tub for a humidifier.

Disclosed herein is an injection molding method for making optical thermoplastic lenses using 3D-printed functional wafers. The wafer and base lens are made of different materials having dissimilar glass transition temperatures.

A lightweight suspension assembly for a vehicle includes a suspension upright or knuckle provided with a bearing connection interface for receiving at least part of a wheel bearing, and with a first molded portion made of a first polymeric material; the assembly further includes at least one arm having a second molded portion made of a second polymeric material, and at least one joint member coupling the arm to the suspension upright/knuckle in such a manner to allow a relative rotation between the arm and the suspension upright/knuckle about at least one rotation axis (B); the first and second molded portions are arranged onto a first surface and, respectively, a second surface of the joint member, in such a manner that the first and second molded portions are coupled in a non-releasable manner to the joint member.

Techniques are described for injection molding. When material inside a cavity of a tool is solidified into a molded part, the tool imparts a finished surface onto the part, including sidewalls with a zero or low-draft angle. To allow separation from the cavity without using sleeves or sliders, the cavity is widened, just prior to the part being ejected. The tool is made from metal with a high coefficient of thermal expansion, so the size of the cavity can be manipulated using temperature control. Heat applied to an outer portion of the metal surrounding the cavity pulls the metal away from the part creating an air gap within the cavity. Carefully applied cooling to an inner portion of the metal blocks the heat and keeps the surface temperature under control, which preserves the finished surface on the part. When the air gap allows, the part releases from the cavity with the finished surface intact.

There is provided a component joining structure that includes: a resin component; a metal tip that is provided in the resin component by insert molding, and that includes protruding portions that protrude from the resin component; and a metal component that is spot welded to the protruding portions, and that is joined to the resin component by an adhesive agent that is provided in gaps formed, by the protruding portions, between the resin component and the metal component.

This rotor core manufacturing method includes a step of moving a stacked core that remains mounted to a jig and that has a resin material injected in a magnet holding portion, from a resin injection apparatus to a curing heater apparatus that is separate from the resin injection apparatus, and a step of curing the resin material in the magnet holding portion by heating the stacked core in the curing heater apparatus.

This rotor core manufacturing method includes a step of retracting a resin injection portion of a resin injection apparatus relative to a stacked core that remains pressed by a jig, while maintaining a resin material stored in the resin injection portion in a molten state.

The present invention relates to a toothed belt (1) having a belt body (10) which extends substantially in a longitudinal direction (X) and which comprises a flexible material, wherein at least one tension member (13), preferably a plurality of tension members (13), is at least substantially embedded in the flexible material of the belt body (10) in the longitudinal direction (X) and is at least substantially enclosed by the flexible material of the belt body (10), wherein the belt body (10) has a toothed side (11) with teeth (14) and tooth spaces (15) which alternate in the longitudinal direction (X). The toothed belt (1) is characterized in that a minimum thickness (a) of the flexible material of the belt body (10) in the vertical direction (Z) on the tension member (13) of at least one tooth space (15), preferably of all tooth spaces (15), corresponds at least to a minimum thickness (h) of the flexible material of the belt body (10) in the vertical direction (Z) on the tension member (13), wherein the minimum thickness (h) is calculated as follows in dependence on the thickness (d) of the tension member (13) in the vertical direction (Z) and on the material hardness (ShA) of the flexible material of the belt body (10) in Shore A:

h=3*d/ShA.

According to one embodiment, a method for manufacturing an iron core product includes providing an iron core body which includes a magnet insertion hole in which a permanent magnet is disposed, injecting a molten resin into the magnet insertion hole of the iron core body at a first pressure, and setting a pressure applied to the molten resin to a second pressure lower than the first pressure after the molten resin is injected into the magnet insertion hole and before the molten resin is cured.