In a method for producing an acoustical damping unit, a plurality of bodies, e.g. plastic balls, of predefined sizes are produced and brought together in a desired shape by a 3D printing process. The bodies are arranged such that air can flow through gaps between them, wherein the air can flow through the complete acoustical damping unit. The gaps are interconnected so that the acoustical damping unit is open-pored. An acoustical damping unit in the form of a 3-dimensional body with a desired acoustical damping can be produced by adjusting the size of the bodies, the temperature of the plastic and the speed of application of the plastic bodies.

The invention relates to a panel with a porous shell and a spring layer, part of which enters the shell and produces an integrated sealed barrier. The foam of the shell is an integral skinned foam and the shell has a core with a substantially homogenous density and a porous skin. The overall density of the shell is between 150 and 350 kg/m3. The skin thickness is between 0.3 and 2 mm and has a permeability such that a 2 mm thick foam strip cut into the shell and integrating the skin exhibits air flow resistance of between 250 and 2000 N.s.m−3.

In a method for producing an insulation arrangement for a functional compartment of a household appliance, a plastic material is foamed to form a foam block. The foam block is divided into blanks and each blank is shaped with a forming press to form an insulation arrangement.

Provided are a porous structure and a method of fabricating the same. The porous structure may include an aluminum oxide containing at least one of fluorine and phenyl group. For example, the porous structure may be formed from alumina which contains fluorine or phenyl group. The method of fabricating the porous structure may include preparing an aluminum precursor including at least one of fluorine and phenyl group; providing a precursor solution by mixing the precursor with a solvent; and forming the porous structure having 3-dimensional network structure including the aluminum oxide containing the at least one of fluorine and phenyl group from the precursor solution through gelation.

The invention refers to a method for producing expanded polymer pellets, which comprises the following steps: melting a polymer comprising a polyamide; adding at least one blowing agent; expanding the melt through at least one die for producing an expanded polymer; and pelletizing the expanded polymer. The invention further concerns polymer pellets produced with the method as well as their use, e.g. for the production of cushioning elements for sports apparel, such as for producing soles or parts of soles of sports shoes. A further aspect of the invention concerns a method for the manufacture of molded components, comprising loading pellets of an expanded to polymer material into a mold, and connecting the pellets by providing heat energy, wherein the expanded polymer material of the pellets or beads comprises a chain extender. The molded components may be used in broad ranges of application.

A method for producing an alveolar soundproofing structure in which a portion of a membrane of a diaphragm including an acoustic outlet is inserted into a hole of a perforated membrane which covers a cell of the alveolar structure, and the diaphragm is pressed into the cell with the perforated membrane becoming deformed and is fixed at that location. It also relates to the alveolar structure. Such a method enables different types of diaphragms to be inserted into different configurations of cells and enables the diaphragm to be fixed therein, in accordance with the sound frequencies to be processed.

The present disclosure is directed at the deposition of multiple layers and/or multiple blends of fiber which optionally include other additives in a 3D mold. The resulting parts are particularly suitable for automotive acoustic parts that may be used, for example, in under-carpet applications, flooring, headliners, trunk liners, and inner and outer dash liners. The parts may also include acoustic exterior parts. The fibers may also be filled/packed differently within the mold at any specified location.

A friction damped insert for highly stressed engineering components is disclosed. The disclosed inventive concept provides a method and system for increasing the damping capacity of an engineering system by adding a non-flat solid, highly damped insert to a system component that contributes most to the system's dynamic response. The insert can either be embedded into a system component during casting or be fastened to the system component outer surface. The insert is made of the single layer of flexible material by forming it into a rigid elongated body. The layer of material can be turned over on itself without folding to create a cylinder or can be folded over a number of times to create a prismatic bar. The layer of material may be shaped into a corrugated panel. The layer of flexible material may have a number of relatively small openings or perforations with a uniform spatial distribution.

In accordance with some aspects of the present disclosure, a method producing a composite board comprising plastic and cellulose is described. The method includes transmitting a first signal to a pair of opposing hot-platens, receipt of the first signal causing the pair of opposing hot-platens to compress and heat a composite mat; transmitting a second signal to the pair of opposing hot-platens, receipt of the second signal causing the pair of opposing hot-platens to heat and compress the composite mat at substantially a first pressure for a first time period; transmitting a third signal to the pair of opposing hot-platens, receipt of the third signal causing the pair of opposing hot-platens to release the composite mat from the first pressure; and transmitting a fourth signal to a pair of opposing cold-platens, receipt of the fourth signal causing the pair of opposing cold-platens to compress and cool the composite mat.

A molding process includes the operation of placing insulation material comprising fibers and binder on the fibers in a mold cavity. The molding process further includes the step of transferring heat to the insulation material to cause the binder to cure.