B29K2995/0063

Structure elements made of composite material
11731375 · 2023-08-22 · ·

The present invention is a structure element comprising a body made of composite material and at least one connection member which is one-piece with said body and which is for providing connection to another structure element with the same characteristic. Accordingly, the composite material is BMC material using bulk material, and the bulk material comprises at least one type of fiber between 15% and 25% for providing resistance, at least one type of mineral powder between 40% and 50% as filling material, and at least one type of resin between 20% and 30% as the binding item which binds fiber to filling material.

Method for manufacturing conglomerate slabs
11325285 · 2022-05-10 · ·

In the method for manufacturing conglomerate stone slabs using the Bretonstone technology, in the variant where the starting mixture is enclosed between two paper sheets, the improvement consists in replacing each paper sheet with a containment element consisting of a paper sheet, one surface of which has, applied thereon, a film of plastic material which is impermeable to organic vapours, impermeable to the liquids and in particular to the liquid resin constituting the binder of said mixture, resistant to the catalysis temperatures of the said resin and resistant to hot solvents and chemical vapours. Preferably, said plastic material is water-soluble, in particular polyvinyl alcohol.

Method for manufacturing fiber reinforced plastic molded body

Provided is a method for manufacturing a fiber reinforced plastic molded body, the method including: performing thermocompression molding, by using a molding die, on a molding precursor which is obtained by arranging a prepreg including a thermosetting resin and a fiber around a thermoplastic solid body.

Plastic and Wood Fiber Based Composite Product and Method and Apparatus for Manufacturing Said Plastic and Wood Fiber Based Composite Product

The present invention relates to a plastic based high density wood fiber composite (HDWFC) product and a method for manufacturing said composite product. The invention also relates to an apparatus for manufacturing said composite product.

SELF-LOCATING, NET-SIZED INJECTED FOAM CORE MANUFACTURING PROCESS
20230241817 · 2023-08-03 ·

Method and tools for manufacturing core foam sections for a propeller is disclosed. In an embodiment, a method comprises wrapping a first adhesive film around pre-drilled rods; placing the rods into a first mold using placement features; injecting a high density material into the first mold and around the rods; curing the high density material to form a first cured component; removing the first cured component from the first mold; placing a second film adhesive onto the first cured component; placing the first cured component into a second mold; closing the second mold; injecting a low density material into the second mold; curing the second density material to form a second cured component, wherein the first and second cured components are bonded together.

COMPOSITE THIN WINGBOX ARCHITECTURE FOR SUPERSONIC BUSINESS JETS

An apparatus including one or more panels including an outer face sheet comprising a plurality of first composite materials; an inner face sheet comprising a plurality of second composite materials; and a plurality of foam pieces disposed between the outer face sheet and the inner face sheet, wherein the foam pieces reduce warping of the panels.

LOW DENSITY POLYETHYLENE FOAM WITH EVACUATED CLOSED CELLS AND HAVING TORTUOUS PATHS OF THERMAL AND ACOUSTIC CONDUCTIVITY
20230241813 · 2023-08-03 ·

A perforated expanded low density polyethylene foam layer, wherein in the expanded low density polyethylene layer at least 80% of the blowing agents are dissipated from closed cells within the expanded low density polyethylene layer forming evacuated closed cells whereby a partial vacuum is formed within the closed cells of the low density polyethylene layer.

Method of manufacturing a moulded product
11305470 · 2022-04-19 · ·

The present invention relates to methods of manufacturing moulded products, for example building panels, and in particular, but not exclusively, to manufacturing a panel comprising natural stone or rock set into a polymeric layer. The method of manufacturing a moulded product as described herein comprises at least one article being set into a polymeric layer, followed by placing the at least one article and particulate ferrous material in a container so that at least a portion of the or each article is embedded in the particulate ferrous material, introducing a polymeric material into the container to form the moulded product, and removing the moulded product from the container.

METHOD FOR INCLUDING VOIDS IN POLYMER FILAMENTS FOR FDM PRINTING

The invention provides a method for producing a 3D item by means of fused deposition modelling, the method comprising a 3D printing stage comprising layer-wise depositing 3D printable material, to provide the 3D item comprising 3D printed material, wherein the 3D item comprises layers of 3D printed material, wherein the 3D printable material comprises thermoplastic material, wherein during at least part of the 3D printing stage the 3D printable material further comprises porous inorganic particles embedded in the thermoplastic material, wherein the porosity of the inorganic particles is in the range 5-60 vol. %, and wherein the inorganic particles (410) have an open porosity. The invention also comprises the product resulting from above method.

MECHANICALLY STABLE CORE-SHELL FDM PRINTS CONTAINING POROUS CORE
20230302720 · 2023-09-28 ·

The invention provides a method for producing a 3D item by means of fused deposition modelling, the method comprising: (a) a 3D printing stage comprising: layer-wise depositing 3D printable material, wherein the 3D printable material comprises 3D printable core material and 3D printable shell material, to provide the 3D item comprising a core-shell layer of 3D printed material, wherein the 3D printed material comprises a core comprising 3D printed core material and a shell comprising 3D printed shell material, wherein the shell at least partly encloses the core, wherein the 3D printable core material comprises a pore forming material with a first concentration c1, wherein the 3D printable shell material comprises the pore forming material with a second concentration c2, wherein c2/c1≤0.9; and (b) a pore forming stage comprising: heating one or more of (i) the printable material and (ii) the 3D printed material.