B29K2995/0089

METHOD OF MANUFACTURING A COMPOSITE COMPONENT

A method of manufacturing a monolithic fiber-reinforced polymer composite component is provided. The method comprises providing a mould comprising a main cavity and at least one additional cavity that extends from the main cavity; introducing a polymer matrix material containing chopped fiber reinforcement into the mould to fill the main cavity and the at least one additional cavity to form a monolithic fiber-reinforced polymer composite component with a main portion formed in the main cavity and at least one raised feature formed in the additional cavity and extending from a surface plane of said main portion. The at least one raised feature is arranged to incur visually perceptible damage when the component is subject to an impact with an energy above a predetermined impact energy threshold and to resist an impact with an energy below the predetermined impact energy threshold.

Method of preparing diene-based rubber latex, method of preparing ABS-based graft copolymer and method of manufacturing injection-molded article

A method of preparing a diene-based rubber latex, a method of preparing an ABS-based graft copolymer including the same, and a method of manufacturing an ABS-based injection-molded article include preparing an in-situ bimodal rubber latex, in which a small-diameter polymer and a large-diameter polymer are formed in a desired ratio, by controlling contents, addition time points, and types of reactants when a conjugated diene based monomer, a crosslinking agent with a long linear chain end, an emulsifier including a multimeric acid of an unsaturated fatty acid or a metal salt thereof, and a molecular weight regulator are polymerized.

Kinetic energy absorption method and kinetic energy absorptive, reinforced, composite article
10974841 · 2021-04-13 · ·

A reinforced composite article includes a first ply, a second ply, and a third ply. A first interface material is between the first ply and the second ply. A second interface material is between the second ply and the third ply. A designated pattern of material property variation, geometric structure variation, spatial variation, or combinations thereof is distributed to selected locations identified in the first interface material or distributed between selected locations identified in the first interface material compared to the second interface material. The pattern is sufficient to measurably vary adhesion, toughness, strength, modulus, or combinations thereof. The article allows distribution of a load across the pattern when the first, second, and third plies receive a force from kinetic energy above a separation threshold by partially delaminating the first ply from the second ply, the second ply from the third ply, or both.

Bound stopper and production method therefor

The present invention is to provide a bound stopper, which has high mechanical strength, is excellent in durability against fatigue breaking, settling or the like when a heavy load is repeatedly received, and is easy to be produced, in which the bound stopper comprises a polyurethane foam obtained from a polyurethane foam composition containing an isocyanate component and a blowing agent, and the isocyanate component contains a urethane prepolymer having an isocyanate group, the urethane prepolymer being obtained from a polyol component, a polyrotaxane containing a cyclic molecule having an active hydrogen group as a constituent, and an isocyanate.

Surface additive for three-dimensional polymeric printing powders

A composition including a three-dimensional polymeric printing powder; an organic polymeric additive on at least a portion of an external surface of the three-dimensional polymeric printing powder; wherein the organic polymeric additive is optionally cross-linked; and optionally, an inorganic additive on at least a portion of an external surface of the three-dimensional polymeric printing powder. A process for preparing a three-dimensional polymeric printing powder having an organic polymeric additive disposed thereon. A process for employing the three-dimensional polymeric printing powder including selective laser sintering.

BALLISTIC-RESISTANT MOLDED ARTICLE
20210088312 · 2021-03-25 ·

The present invention provides process for producing a ballistic-resistant molded article, which molded article comprises: i) a plurality of layers of unidirectionally aligned polyolefin fibers, which layers are substantially absent a bonding matrix; and ii) a plurality of layers of adhesive, and which process comprises: a) providing a plurality of precursor sheets, each of said precursor sheets comprising i) at least one layer of unidirectionally aligned polyolefin fibers which layer is substantially absent a bonding matrix, and ii) at least one layer of adhesive; b) stacking said precursor sheets to form a stack, wherein the total amount of adhesive in the stack is from 5.0 to 12.0 wt. % based on the total weight of the stack; c) pressing the stack produced in step b) at a temperature of from 1 to 30 C. below the melting point of the polyolefin fibers and at a pressure of at least 8 MPa; and d) cooling the pressed stack produced in step c) to at least 50 C. below the melting point of the polyolefin fibers while maintaining pressure.

Resilient flooring product and methods of making same

Described herein are resilient floor coverings produced by using digitally printed UV-cured inks and exhibiting high adhesion properties between an ink layer and a wear layer. Also described herein are methods for manufacturing same. This abstract is intended as a scanning tool for purposes of searching in the particular art and is not intended to be limiting of the present invention.

Prepreg, method for its production, and fiber-reinforced molded product
10920030 · 2021-02-16 · ·

To provide a prepreg excellent in storage stability and capable of obtaining a fiber-reinforced molded product excellent in impact resistance, and a method for its production, as well as a fiber-reinforced molded product excellent in impact resistance. The prepreg comprises reinforcing fibers and a matrix resin, wherein the matrix resin comprises a thermoplastic resin (but excluding the following fluororesin) and a melt-formable fluororesin having a melting point of from 100 to 325 C. and having functional groups of at least one type selected from the group consisting of carbonyl group-containing groups, hydroxy groups, epoxy groups and isocyanate groups, and in 100 mass % of the total of the thermoplastic resin and the fluororesin, the proportion of the thermoplastic resin is from more than 30 to 99 mass % and the proportion of the fluororesin is from 1 to less than 70 mass %.

MICROPOROUS MEMBRANES, BATTERY SEPARATORS, AND METHODS FOR MAKING AND USING THE SAME
20210043903 · 2021-02-11 ·

Disclosed herein is an improved membrane, separator and/or method for forming a multilayer microporous membrane for use in an improved battery separator, particularly a battery separator for a lithium ion secondary battery. Also disclosed herein is the multilayer microporous membrane formed by this method, which has properties that compete with or exceed those of wet process, coated or uncoated, membranes that are also useable in battery separators. Also disclosed are battery separators comprising the multilayer microporous membrane and batteries, vehicles, or devices comprising the separators. The method may comprise at least the following steps: (1) forming a stretched first non-porous precursor film that has pores due to the stretching of a first non-porous precursor film; (2) separately forming a second stretched non-porous precursor film that has pores due to the stretching of a second non-porous precursor film; and then (3) laminating the stretched first non-porous precursor and the stretched second non-porous precursor.

Molded article and method of producing the same

Provided is a molded article comprising a resin, wherein the molded article has a Hermann's degree of orientation f of 0.006 or more which is determined by the following formula (1) and the following formula (2) based on an azimuth angle distribution curve obtained by wide-angle X-ray diffraction measurement and a haze of less than 10%, the resin comprises a structural unit derived from a monomer comprising a carbon-carbon double bond at the end and a structural unit derived from a polyrotaxane compound, and the polyrotaxane compound comprises cyclic molecules comprising a functional group capable of addition polymerization with the carbon-carbon double bond, a linear molecule clathrated in a skewer shape by the cyclic molecules, and blocking groups disposed at the ends of the linear molecule to prevent elimination of the cyclic molecules.