A method of producing a shaped part includes method steps of: providing a first component composed of a metallic material and at least one second component composed of a fiber-plastic composite system; forming a composite including the first component and at least the second component; heating the formed composite to a target temperature above a melting temperature or glass transition temperature of plastic in the fiber-plastic composite system: and forming the heated composite into the shaped part by use of a forming mold.

Extruded molds and methods for manufacturing composite structures using the extruded molds are disclosed. The molds may include recessed or raised longitudinal features to impart a corresponding shape to the molded composite structures. The composite structures may be panels used to construct cargo vehicles, for example.

A multi-material assembly is provided, as well as methods of making a multi-material assembly. The multi-material assembly includes a first coated structural component and a second structural component. The first coated structural component includes a first uncoated portion, and an adhesive is positioned between the second structural component and the first uncoated portion that secures the first coated structural component to the second structural component.

A method of manufacturing a damping device, notably for a steering tie rod, the said device comprising a rod which extends along a main axis and which is intended to be connected to a first mechanical component, a securing portion which surrounds the said rod and which is intended to be connected to a second mechanical component, and a sleeve made of elastomeric material which is arranged between the rod and the fixing bushing so as, through elastic deformation thereof, to allow at least axial movement of the fixing bushing with respect to the rod, in which method the fixing bushing is offset axially with respect to the rod to force the elastic deformation of the sleeve and the introduction of a corresponding preload, then the sleeve is locked so as to keep it, when the device is at rest, in a state of permanent axial elastic deformation and preload.

In a metal-resin composite member 1, 1, a first member M made of metal and a second member P, P made of resin are joined to each other via a first joining portion B defined by the first member M and the second member P, P in cooperation with each other, and the first member M made of metal and a third member P, P made of resin are joined to each other via a second joining portion B defined by the first member M and the third member P, P in cooperation with each other.

A method of producing a core for a composite panel along a continuous production line is disclosed. The method includes the steps of providing a thermoplastic sheet of material onto the production line and vacuum forming the thermoplastic sheet of material into alternating pairs of matching shapes, providing the thermoplastic sheet of material with alternating pairs of matching shapes onto upper and lower conveyor belts that are operating at lower speeds than the production line causing the pairs of matching shapes to bunch up and form a honeycomb structure, and cutting the honeycomb structure into discrete sections with spaces therebetween. A plurality of reinforced plastic bands with gaps therebetween are provided and the honeycomb structure is aligned with the gaps. The plurality of reinforced plastic bands and the honeycomb structure are secured together.

The invention relates to a method for connecting a connection piece to a U-shaped ring anchor for a head module for rail vehicles, the head module consisting predominantly of fiber-reinforced plastic material and having an outer shell and the ring anchor consisting of fiber-reinforced plastic material and being arranged in the roof region of the outer shell as a stiffening means. According to the method, connecting elements are fed through the dry or matrix-material-impregnated, unconsolidated fiber reinforcement structure of the ring anchor.

An assembly includes a first part made of composite material including a polymer matrix and a second part made of metal. The two parts are assembled by opposite or assembly faces along an interface subjected to shear loads. The first part is made of a composite having continuous reinforcing fibers in a thermoplastic matrix. The second part includes, on its assembly face, a coupling form having a plurality of patterns. Each pattern has a closed contour in a plane parallel to the assembly face of the second part and extends along a direction normal to the assembly face of the second part. A method for making such an assembly is also provided.

The present invention relates to a metal-polymer resin composite in which a polymer resin is directly injection-molded to a zinc alloy, a magnesium alloy, or a die-casting part thereof, and thus an injection product is directly bonded to a metal surface, wherein in the case of a hard polymer resin, a tensile strength of the metal and the polymer resin is 30 MPa or greater, and in the case of a soft polymer resin, a tensile strength of the metal and the polymer resin is 20 MPa or greater, and an average helium leakage after 10 times of measurement is 10.sup.8 Pa.Math.m.sup.3/s or less, and a novel method for preparing the same.

A method of mechanically securing a first object including a thermoplastic material in a solid state to a second object with a generally flat sheet portion, with a perforation of the sheet portion, and with the sheet portion having an edge along the perforation is provided, wherein the first object is positioned relative to the second object so that the edge is in contact with the thermoplastic material and wherein mechanical vibration energy is coupled into the assembly including the first and second objects until a flow portion of the thermoplastic material due to friction heat generated between the edge and the thermoplastic material becomes flowable and flows around the edge to at least partially embed the edge in the thermoplastic material. After the mechanical vibration stops, the thermoplastic material is caused to re-solidify, whereby the re-solidified thermoplastic material at least partially embedding the edge anchors the first object in the second object.