Patent classifications
B29L2031/3005
Method and tooling station for manufacturing a lining part
A method for manufacturing a lining part (L), which is formed from a support part (10) and a decorative layer (20), the method having the steps of: moving together a first tool part (210) with a first shaping surface (210a), against which a support part (10) lies, and a second tool part (220) with a second shaping surface (220a), against which a decorative layer (20) lies, wherein a groove section (61) of the support part (10), forming a support part longitudinal groove (50), is situated in a tool depression which is constructed in the first shaping surface (210a), extending a positioner (250) mounted in the second tool part (220) into an extended position such that the positioner (250) positions an edge section (25) of the decorative layer (20) such that said edge section projects into a region (60) bounded by the support part longitudinal groove (50), extending a slider (270) adjacent to the extended positioner (250) such that an edge section of the slider (270) presses the edge section (25) of the decorative layer (20) onto a groove lateral face (33) of the support part longitudinal groove (50), heating the semi-finished parts for connecting the decorative layer (20) with the support part (10) and forming the interior lining part (L).
and a tooling station to carry out the method.
Two piece housing assembly with elongated attachment and method for making the same
A first part having an attachment having an elongated body configured to release from a second attachment of a second part under a desired force, and a method of manufacturing the same is provided. The first attachment includes a generally elongated body extending outwardly from the first wall with respect to the first support surface, the first wall further including at least one indent, the at least one indent formed on the first wall and open to a peripheral side edge of the elongated body, the indent extending into the wall a predetermined depth so as to provide the elongated body with a predetermined resiliency.
FOAM INSULATION WITH THERMOFORMABLE FILM COATING AND PROCESS FOR MANUFACTURE
A thermal/acoustic insulation product, such as for an aircraft, comprising a block of flexible, open-celled, cellular foam having a predefined shape and having a thermoformed amorphous film covering that completely envelops the foam block. A process for making the insulation product includes first cutting the block of foam to a predefined shape, such as a shape suitable for placement in an area of an aircraft in need of insulation. Then, a first sheet of film is heated to its melt point and conformed to a first surface area of the block, and a second sheet of film is heated to its melt point and conformed to a second surface area of the block, wherein the first film and the second film are joined to one another at one or more seams. The insulation product may then be installed in an aircraft.
Acoustically Effective and Dimensionally Stable Molded Part
Acoustically effective molded part which is dimensionally stable after pressure and heat treatment, consisting of a mechanically solidified staple fiber nonwoven fabric formed from fibers, namely from matrix fibers, bicomponent hotmelt adhesive fibers and thermoplastic adhesive fibers, as well as comprising an outer layer and a middle layer, wherein flattenings formed by adhesive fibers are located on the outer layers of the molded part, there are no flattenings in the middle layer of the molded part, the outer layer has a flattening degree according to the test method mentioned in the description of 25% to 75%, the outer layer has a thickness of 15 μm to 40 μm and the molded part has a specific flow resistance in the range from 1000 to 3000 Pas/m.
METHOD FOR MANUFACTURING A COMPOSITE PART AND COMPOSITE PART
A method for manufacturing a composite part (100) for covering, sealing, trimming, or retaining a component of a vehicle, wherein the composite part (100) has a main body (110) with a vehicle side surface (111) and is made of a first polymer, and has a mounting pin (130) configured to engage in a form fitting manner and is made of a second polymer, wherein the second polymer has a higher formability than the first polymer, comprises the steps of extrusion molding of the main body (110) and injection molding of the mounting pin (130). This is done in such a manner that the mounting pin (130) is being integrally bonded to the main body (110) on the side of the vehicle side surface (111).
Vehicle seat assembly having a surface texturing intrusions
In at least one embodiment, the present disclosure provides a vehicle seat assembly comprising a cushion having an “A” surface and a “B” surface, a central portion, and two bolster areas, with each bolster area being adjacent the central portion, with the cushion having a plurality of intrusions extending from the “A” surface towards the “B” surface to form a hardness gradient between at least one of the bolster areas and the central portion of between 5% to 25%, the plurality of intrusions comprising a plurality of pairs of patterns, each pair of patterns comprising a first pattern spaced apart and opposingly and inversely facing a second pattern.
ACETALDEHYDE SCAVENGER TREATMENT
A method of forming a vehicle interior foam article, the method including applying a mold release agent onto an inner surface of a mold, delivering a solution having aldehyde scavenger(s) to the mold such that a reaction of the aldehyde scavenger(s) with the mold release agent is prevented, delivering a foam material into the mold, and casting the article.
VEHICLE EXTERIOR COMPONENTS HAVING DISCONTINUOUS PLATED FEATURES
A component for a vehicle comprises two or more first members each formed of a plateable resin and defining a front surface, wherein the front surfaces of the first members (i) are spaced apart from each other such that they appear discontinuous and (ii) collectively correspond to an outer surface of the component, a second member formed of a non-plateable resin and connected to each of the first members and a chrome plating applied to one or more exposed surfaces of each of the first members. A method of manufacturing the component involves utilizing one or more molds and removing a non-plated component comprising the first members and the second member from one of the one or more molds, attaching the non-plated component to a plating rack, such as via a permanent or temporary conductive circuit, and then performing the chrome plating.
METHOD FOR PRODUCING AN INTERIOR TRIM PART OF A VEHICLE AND MOLDING TOOL
A molding tool and method for producing an interior trim part. A cavity is embodied between a first element and a second element, and a slide is displaceably connected to the first element. A decorative layer is arranged on the first element and a backing is arranged on the second element. A foamable mixture is added to the hollow area between the backing and a reverse side of the decorative layer, such that a foam layer fills the hollow area. A distance between the first element and the second element is increased to enlarge the hollow area. During this process, the slide is pressed against a side facing away from the reverse side of the decorative layer, such that the hollow area is sealed with the reverse side of the decorative layer pressed against a lateral surface of the backing and/or against a lateral surface of the second element.
FIBROUS VEHICLE UNDERBODY SHIELD
A fibrous vehicle underbody shield and method for manufacturing the same is provided. A binderless core of non-woven fibrous material defines first and second surfaces of the fibrous vehicle underbody shield. The second surface of the fibrous vehicle underbody is opposite the first surface such that the first and second surfaces are separated by a final product thickness. The first and second surfaces include at least one molded contour that gives the first and second surfaces a non-planar shape. The non-woven fibrous material of the binderless core includes a plurality of fibers that are mechanically entangled with each other and have a coating that withstands a heat exposure of 200 degrees Celsius. The fibrous vehicle underbody shield includes a latex impregnation. The latex impregnation is disposed on at least one of the first and second surfaces and penetrates the non-woven fibrous material of the binderless core an impregnation distance.