A hybrid component has least one metal component, which has been overmolded with plastic at least in regions. A process for producing the hybrid component comprises processing a surface region of the metal component with a laser beam, and mounting and shrinking a shrink tube onto the processed surface region of the metal component or applying a sealing material to the processed surface region of the metal.

A method for joining two workpiece parts during a manufacturing process includes forming a first workpiece part having a first mating surface and forming a second workpiece part having a second mating surface. The first and second workpiece part may be separately distributed or may be joined for distribution. To join the parts, an energy director is formed in the first mating surface by an automated process, the energy director comprising an end portion projecting from the first mating surface such that the projecting end portion of the energy director engages the second mating surface when the first and second workpiece parts are brought into engagement with each other. In one example, the first and second workpiece parts are ultrasonically welded by pressing the parts together while vibrating at least one of the first workpiece part or the second workpiece part.

A method for manufacturing a sensor for a motor vehicle. The method includes placing a sensor core in a lower indentation of a mold; the sensor core having a metal lead frame, including connection pins and lateral retention members, and an integrated circuit, including at least one measurement cell and being overmolded on a support zone of the metal lead frame so the lateral retention members and the connection pins are exposed, and an electrically conductive terminal on each connection pin; placing a magnet in line with the overmolded integrated circuit; placing two lateral indentations of the mold on either side of the magnet and the integrated circuit so the lateral indentations retain the lead frame in the vicinity of the lateral retention members; overmolding the integrated circuit, the magnet and part of the lead frame to allow the free end of the terminals to project; and removing the mold.

A method can be applied for manufacturing an electrical connector on an end portion of a multi-wire electrical cable whose wires are surrounded annularly in cross section in the end portion by an outer conductor. The outer conductor is partially radially compressed toward the wires by at least one die, and is also partially provided with an overmold in an injection mold. In the method, after the outer conductor is deformed, the die is positioned on the outer conductor in such a way that the die partially bounds a mold cavity to be filled with a plasticized molding compound to form the overmold. At least one mold part of the injection mold is moved toward the outer conductor and the mold part is positioned in a vicinity of the outer conductor so to further bound the mold cavity.

An enclosure for an electronic device includes a housing having wall defining a cavity that is configured to receive an electronic assembly therein. The wall includes a plurality of housing steps formed in an interior surface. A cap includes a side surface extending around a perimeter of the cap with a plurality of cap steps formed in the side surface. The cap is positioned at an entrance to the cavity such that the plurality of housing steps align with the plurality of cap steps and welded in place. Flash from the weld is captured in a flash trap so that no weld flash is visible on the exterior surface of the enclosure.

An enclosure for an electronic device includes a housing having a wall defining a cavity that is configured to receive an electronic assembly therein. The wall includes a distal end having a tongue. A cap is sized to attach to the housing with a corresponding groove that is formed in a perimeter of the cap. A double shear weld joint is formed between the tongue and the groove such that flash from the weld is contained within the enclosure and is not visible on the exterior surface of the enclosure.

A molding method includes: setting a bus bar at a first mold main body portion of a fixed mold by supporting a terminal base of a tuning-fork terminal with a terminal base receiving portion of the fixed mold in a state where the tuning-fork terminal is protruded outside a cavity formed by the first mold main body portion of the fixed mold and a second mold main body portion of a movable mold being joined together; joining the movable mold together with the fixed mold by abutting an abut step portion of the movable mold to a receiving abut step portion of the fixed mold and nipping the terminal base of the tuning-fork terminal with the terminal base receiving portion and a terminal base abut portion of the movable mold; and injecting resin into the cavity in the nipped state.

Embodiments relate generally to a sensor device, method, and system are provided for housing a sensor. An example force sensor includes an actuation element, a sense die, and a universal housing for holding a sense die. The universal housing has a top wall, a bottom wall, two side walls, and a back wall that define a cavity. The sense die is disposed within the cavity. The top wall defines an aperture having a first central axis therethrough. The housing defines an opening between the top wall and bottom wall extending from an exterior of the housing to the cavity. The opening has a second central axis and is configured to receive the sense die therethrough. At least a portion of the actuation element extends from the cavity through the aperture. The first central axis is orthogonal to the second central axis.

An electrical member comprises a housing and an electromagnetic shielding. The electromagnetic shielding is formed at least in sections by an electrically conductive coating on the housing.

The invention is directed to a method for processing asbestos-containing steel scrap into useful products, which products can be handled in a safe manner. In accordance with the present invention the asbestos-containing steel scrap is melted in a furnace, which results in destruction of the asbestos fibers. It has been found possible to carry out such a process in an economically feasible manner. In accordance with the invention asbestos-containing steel is heated to high temperature so that the steel melts. As a result the asbestos will be converted into harmless material, which allows for safe handling and processing of the resulting products.