B29L2031/7504

A METHOD OF MANUFACTURING A WIND TURBINE BLADE PART WITH A FLOW-ENHANCING MAT

A method of manufacturing a wind turbine blade part, such as a spar cap, by means of resin transfer moulding, preferably vacuum assisted resin transfer moulding, where fibre reinforcement material is impregnated with liquid resin in a mould cavity, wherein the mould cavity includes a rigid mould part having a mould surface defining a surface of the wind turbine blade part is described. The method includes the steps of: a) stacking a plurality of fibre reinforcement layers on the rigid mould part forming a fibre reinforcement stack, b) providing at least one flow-enhancing mat in the fibre reinforcement stack, c) sealing a second mould part, against the rigid mould part to form the mould cavity, d) optionally evacuating the mould cavity, e) supplying a resin to the mould cavity, and f) curing or hardening the resin in order to form the wind turbine blade part.

METHOD FOR MANUFACTURING A COMPOSITE MATERIAL PART HAVING A CELLULAR STRUCTURE AND CORRESPONDING PART
20230364868 · 2023-11-16 · ·

A method for manufacturing a composite material part having a cellular structure that includes at least one cell delimited by walls. The method includes supplying at least a first core, providing a web of a first fibrous reinforcement comprising a plurality of long discontinuous fibers randomly distributed in a plane, and producing at least one strip of the first fibrous reinforcement. The method further includes producing a second fibrous reinforcement in the shape of a sock, inserting the first core into the sock, draping the strip around the sock containing the first core, placing the sock containing the first core and the wrapped strip in a mold, and thermocompression.

Method of forming gas turbine engine components

An assembly for forming a gas turbine engine according to an example of the present disclosure includes, among other things, a layup tool including a main body extending along a longitudinal axis and a flange extending radially from the main body, the flange defining an edge face slopes towards the main body to an axial face. At least one compression tool has a tool body having a first tool section and a second tool section extending transversely from the first tool section. The first tool section is translatable along a retention member in a first direction substantially perpendicular to the edge face such that relative movement causes the second tool section to apply a first compressive force on a composite article trapped between the axial face of the flange and the second tool section. A method of forming a gas turbine engine component is also disclosed.

Fan track liner
11448090 · 2022-09-20 · ·

A fan track liner for a fan containment arrangement for a gas turbine includes a cellular impact structure and a supporting sub-laminate integrally formed with each other from fibre-reinforced material. The fan track liner further includes a ballistic barrier comprising a woven reinforcing fibre ply and a layer of reinforcing fibre felt. There is also disclosed an associated fan containment arrangement and a method of manufacturing a fan track liner.

COMPONENT OF REVOLUTION MADE OF COMPOSITE MATERIAL HAVING IMPROVED RESISTANCE TO DELAMINATION

A process for manufacturing a cylindrical composite component comprises includes producing a fibrous texture in the form of a strip by three-dimensional or multi-layer weaving, winding the fibrous texture on several superimposed lathes on a mandrel with a profile corresponding to that of the component to be manufactured so as to form a fibrous preform, densifying the fibrous preform by a matrix. When the fibrous texture is wound on the mandrel, a web including a fugitive material filled with carbon nanotubes is interposed between the adjacent turns of the fibrous texture.

METHOD FOR PRODUCING A CASING FOR AN AIRCRAFT TURBINE ENGINE

Method for manufacturing a casing of an aircraft turbomachine, the casing including an annular shell extending about an axis A and made of a composite material including fibres that are woven and immersed in a resin, the annular layer including an abradable material arranged inside the shell, and covering a first inner annular surface of an intermediate section of the shell, the method including a step of gluing the layer on the first surface, during which the casing is heated and compressed by a system that is present at least partially inside the casing, wherein, prior to the heating and compression of the casing, a forming tool is mounted inside the casing and is made of two rings.

Tool for compacting a composite preform assembly and a method for the same

Tool arrangement for compacting a composite preform assembly comprising a support structure preform and an array of component preforms each extending from the support structure preform and spaced apart along the support structure preform. The tool arrangement comprises a support tool defining a lay-up surface for laying up the support structure preform; a plurality of component moulds, each component mould comprising a pair of blocks configured to cooperate with one another to receive and compact a respective component preform extending from the support structure therebetween, each block having a compaction surface for engaging the component preform and a driving surface.

Constant cross section mandrel for CMC components

A mandrel for a molding process that includes a first portion that has a first portion outer surface, a first portion inner surface, a first portion first end, and a first portion second end. A thickness of the first portion first end is greater than the first portion second end. A second portion has a second portion outer surface, a second portion inner surface, a second portion first end, and a second portion second end. A thickness of the second portion first end is smaller than the second portion second end. The first portion inner surface engages the second portion inner surface to form a mandrel that has a constant cross-section.

MANUFACTURING METHOD OF 3-DIMENSIONAL PLASTIC IMPELLER OF CENTRIFUGAL PUMP AND THE IMPELLER

The disclosed embodiment is related to a manufacturing method of a die-formed 3-dimensional plastic impeller of a centrifugal pump and the impeller manufactured thereby, including a mold for twisted blade and a mold for impeller outlet, the mold for twisted blade is configured to form a twisted blade portion of each blade of the impeller, the mold for impeller outlet is configured to form a rear portion of each blade, a hub rim part of the impeller, and a shroud rim part of the impeller so that the hub rim part, the shroud rim part, and the blades are formed in a single piece at the same molding process.

COMPACTION SYSTEM AND METHODS FOR COMPACTING COMPOSITE COMPONENTS

Compaction systems and methods of compacting components are provided. In one aspect, a laminate of a component can be laid up on a tool of a compaction system. The laminate defines a cavity. A noodle is positioned relative to or in the cavity. A noodle ring is then positioned relative to the noodle. For instance, the noodle ring can be placed over the noodle. A cross section of the noodle ring can be shaped complementary to a cross section of the noodle. A plunger of the compaction system is moved so that it engages the noodle ring. Particularly, the plunger is moved in such a way that a force is applied on the noodle ring so that the noodle ring compacts the noodle into the cavity.