A catheter shaft includes an inner layer defining an innermost circumferential surface of the catheter shaft and defining a lumen of the catheter shaft, and an outer layer defining an outermost circumferential surface of the catheter shaft. The inner layer is formed by a first polymer having a first durometer and a first melting temperature. The outer layer is formed by alternating first and second segments of the first polymer and a second polymer, respectively, that alternate in a circumferential direction. The second polymer has a second durometer softer than the first durometer and a second melting temperature lower than the first melting temperature. Each segment of the alternating first and second segments extend in an axial direction for substantially an entire length of the catheter shaft. A method of forming the catheter shaft via extrusion is also disclosed.

A one-piece catheter (30) and manufacturing method therefor are disclosed. The catheter (30) includes a catheter tube (33) and an adapter (31). The catheter catheter tube (33) includes a tip (331) at one end and an end portion (332) at another other end. The adapter (31) can be configured for receiving a septum (402). The adapter (31) includes a narrow opening. The end portion (332) of the catheter tube (33) is connected to the adapter (31) at the narrow opening for fluid communication between the catheter tube (33) and the adapter (31). The catheter tube (33) and adapter (31) are formed as a one-piece element that is preferably injection molded in a single-shot process. Additional elements, such as one or more retention tabs (313) for attaching to a base can be formed on the catheter (30). The one-piece catheter (30) can be made by a single-shot injection molding process. Additional structures, such as a base can be attached to the catheter (30) by a second-shot injection molding process.

A method of producing a catheter includes a step of arranging a lead wire in the lumen of a thermoplastic outer-layer tube such that the lead wire extends in the longitudinal direction of the outer-layer tube; a step of exposing one end of the lead wire out of an opening of the outer-layer tube; a step of joining the one end of the lead wire exposed out of the opening with the inner wall of a ring electrode; a step of covering the opening of the outer-layer tube with the ring electrode; an step of inserting a thermoplastic inner-layer tube in the lumen of the outer-layer tube; and an integrating step of heating the outer-layer tube and the inner-layer tube to integrate the outer-layer and the inner-layer tubes to form an electrode tip such that the lead wire is interlaminarly embedded and fixed between the outer-layer and the inner-layer tubes.

A catheter for delivering fluids includes a hollow tube having a proximal section, a distal section, and an elongated lumen that extends through the proximal and distal sections of the hollow tube. One or more fluid openings are formed in the distal section of the hollow tube, which are in fluid communication with the elongated lumen of the hollow tube. A visible marker collar is secured to an outer surface of the hollow tube and is located at a junction of the proximal and distal sections of the hollow tube. A visible marker filament is disposed within the elongated lumen of the hollow tube and extends between the junction of the proximal and distal sections of the hollow tube and a distal end of the hollow tube. The visible markers are used to identify a soaker region of the catheter used to infuse fluids or drain fluids from a patient.

A method for manufacturing a medical introducer includes placing an introducer sheath onto a mandrel, and overmolding an introducer hub onto a proximal end of the introducer sheath. The introducer sheath has one or more score lines formed on an inner surface and the mandrel has a number of surface protrusions so that when the introducer sheath is positioned on the mandrel, each of the surface protrusions contacts one of the score lines formed on the introducer sheath. The surface protrusions on the mandrel prevent plastic material from the introducer hub from contacting the score lines thereby maintaining the score lines during the overmolding.

A method of forming shaped articles by welding.

A method of constructing a catheter assembly having an integrated septum. The method comprising molding a catheter hub having a distal end, a proximal end, and an internal wall defining an internal fluid passageway therebetween, the internal fluid wall defining an injection mold window located between the distal end and the proximal end; seating a catheter tube within the internal fluid passageway of the catheter hub, such that a proximal end of the catheter tube resides within the internal fluid passageway of the catheter hub, and a distal end of the catheter tube extends distally from the distal end of the catheter hub; plugging at least a proximal end of the catheter hub with a mold core shut off pin; and injection molding a septum in at least a portion of the internal fluid passageway between the mold core shut off pin and the proximal end of the catheter tube through the injection mold window.

The present application relates generally to tubes, such as thin walled catheter liners with small wall thicknesses (e.g., less than 1 mm), including crosslinked fluoropolymers, e.g., crosslinked poly(tetrafluoroethylene). The disclosure further provides methods of manufacturing such tubes and systems for manufacturing such tubes.

A medical tube having improved lubricity is disclosed. The medical tube is produced by extruding a polymer material blended with a lubricity enhancing additive through a resilient die. The polymer material can be medical-grade high-density polyethylene, and the lubricity enhancing additive can be a silicone-based or alloy-based material. The medical tube can include one or more internal elongated protuberances so as to reduce the internal surface area of the medical tube available to generate friction on a guide wire inserted or withdrawn through the medical tube.

A neurovascular catheter is provided, such as for distal neurovascular access or aspiration. The catheter includes an elongate flexible tubular body, having a proximal end, a distal end and a side wall defining a central lumen. A distal zone of the tubular body includes a tubular inner liner, a tie layer separated from the lumen by the inner liner, a helical coil surrounding the tie layer, an outer jacket surrounding the helical coil, and an opening at the distal end. Adjacent windings of the helical coil are spaced progressively further apart in the distal direction. The opening at the distal end of the tubular body is enlargeable from a first inside diameter for transluminal navigation to a second, larger inside diameter to facilitate aspiration of thrombus into the lumen.