The method includes defining a plurality of fold lines that divide the blank into a plurality of sidewall panels, forming at least one platform panel on a bottom end of the plurality of sidewall panels, and forming at least one foot panel on a first side edge of the plurality of sidewall panels near the bottom end, the at least one foot panel being configured to at least partially support the at least one platform panel once the blank is folded into an assembled package.

In erecting a carton from a knock-down carton blank, the blank is placed on a base of a bed of a shuttle such that a bottom side panel of the blank abuts the base. The bottom side panel of the blank is then gripped with a gripper of the base and a top side panel of the blank is raised while advancing the shuttle in a horizontal direction so as to open said knock-down carton blank into a carton sleeve.

The method includes first folding a plurality of sidewall panels to form sidewalls for an assembled package, a tear-off section being defined by at least a portion a lower end of at least some of the sidewalls, second folding one or more platform panels to form a supportive platform near the lower end of the sidewalls, and third folding at least one foot panel under the supportive platform to at least partially support the supportive platform of the assembled package.

In erecting a carton from a knock-down carton blank, the blank is placed on a base of a bed of a shuttle such that a bottom side panel of the blank abuts the base. The bottom side panel of the blank is then gripped with a gripper of the base and a top side panel of the blank is raised while advancing the shuttle in a horizontal direction so as to open said knock-down carton blank into a carton sleeve.

A method and apparatus are shown for securing a top for a cardboard carton where the carton has a bottom wall and integral sidewalls, an initially open interior and initially open top flaps with outwardly extending ears. The top flaps are folded to a carton closing position which closes off the initially open interior of the cardboard carton. The ears are also folded to a position in contact with the sidewalls of the carton. A set of punches are aligned with the folded ears of the carton and are actuated to force a first layer of cardboard from a respective top flap through an underlying region of the carton sidewall. A set of platens are located so as to underlie and reinforce the sidewalls of the carton as the punching operation takes place.

A device for automated packaging of articles, comprising a conveyor for feeding and transporting into the device a blank of corrugated cardboard, a pair of crease wheels for creating two longitudinal crease lines in the blank, a transversal blade or score applicator for successively creating four transversal crease lines in the blank as the blank is transported into the device, and opposite pressing members such as jaws of a press and/or pressing rollers, arranged symmetrically with respect to a center line of the device, whose lateral position is adjustable for their ends or tips to match the two longitudinal crease lines, and activated in a timely manner as the blank is transported into the device to crush the corrugated cardboard in the top, middle and bottom corners of the blank in order to make it easily foldable.

A system and method of packing an order. A first sequence of bins corresponding to orders is transported on a first conveyor to a packing station. A case for each order is constructed by a case forming system, the case forming system able to construct cases from blanks of various sizes. The cases are transported from the case construction apparatus to the packing station in a second sequence, wherein the sequential order of the cases corresponds to the bins in the first sequence. The bin in the first sequence are brought to the packing station with the cases in the second sequence.

In erecting a carton from a knock-down carton blank, the blank is placed on a base of a bed of a shuttle such that a bottom side panel of the blank abuts the base. The bottom side panel of the blank is then gripped with a gripper of the base and a top side panel of the blank is raised while advancing the shuttle in a horizontal direction so as to open said knock-down carton blank into a carton sleeve.

A method and apparatus are shown for securing a top for a cardboard carton where the carton has a bottom wall and integral sidewalls, an initially open interior and initially open top flaps with outwardly extending ears. The top flaps are folded to a carton closing position which closes off the initially open interior of the cardboard carton. The ears are also folded to a position in contact with the sidewalls of the carton. A set of punches are aligned with the folded ears of the carton and are actuated to force a first layer of cardboard from a respective top flap through an underlying region of the carton sidewall. A set of platens are located so as to underlie and reinforce the sidewalls of the carton as the punching operation takes place.

The package includes sidewall panels, at least one first platform panel configured to support at least one first consumer product within the package, at least one foot panel that is at least partially positioned under the at least one first platform panel to support at least one portion of the at least one first platform panel, and a tear-off section defined by at least a lower end of the package.