A system and a method for creating a fold line in a substrate, by impressing at least one crease line onto the substrate. The impressing is carried out by compressing the substrate between a die and a corresponding counter die of a creasing module. Following impression of the crease line, at least one cut is made in the substrate along the crease line thereby to form the fold line. The at least one cut has a depth less than the thickness of the substrate at the crease line.

A method and a machine for realizing containers, including at least steps of impressing a shape in relief on a sheet of deformable material, enveloping the sheet about itself and reciprocally joining lateral flaps thereof in order to form a tubular blank, and closing a bottom end of the tubular blank.

The present invention relates to material packaging made of corrugated cardboard sheet having a polygonal cross section, comprising lateral walls, a lower plane forming the bottom of the packaging, and an opposite upper plane. It comprises at least one portion (25, 26) projecting with respect to the upper plane. The bottom (30) comprises at least one surface portion (15, 16) that is cut out over a portion of the thickness of the cardboard sheet, is compressed and in the form of a non-through hollow, referred to as a hollow portion, the shape of which matches the projecting portion, in line with the latter and arranged to fit together with the projecting portion of the packaging below.

Embodiments of the invention are directed to an apparatus and method for creating folded multi-dimensional shapes from pliable substrates. An apparatus having a handle connected to one or more plungers that are configured to move along a longitudinal axis is used to form folds in a flat substrate by pressing dies attached to the plungers into a die area to shape the flat substrate. The handle is depressed multiple times to achieve the desired number of folds in the substrate. The apparatus may include one or more plunger adjustment mechanisms to switch use of the one or more plungers to create different sets of folds in the substrate with each depression.

A ventilation board is manufactured from a corrugated board comprising at least one depressed portion on both sides of the board in such a way that flutes of the corrugated layer between said depressed portions are exposed to form a plurality of passageways for passage of fluid across the board, in other words, from one side to the other side of the board. The depressed portion is formed by forming a cut on the surface of each side of the board in such a way that the cut penetrating from one side of the board passes through the corrugated layer of the corrugated board but does not pass through the other side of the corrugated board, and depressing the cuts in such a way that the flutes between the depressed portion get exposed in order to provide passageways for passage of the fluid across the board.

The invention is directed to a balanced process for extrusion of a plastic corrugated sheet or blanks, and subsequent converting of the blanks into plastic boxes. The process includes conveying the blanks to a plurality of forming stations for incrementally forming features on the blank needed for forming a box. The present process is performed at a slower speed than typical paper corrugated forming.

A sheet processor subjecting a sheet having been conveyed forward to processing along a direction perpendicular to a conveyance direction of the sheet, includes: a processing unit performing the processing; and a receiving unit receiving the processing unit therein in a state capable of perfecting the processing on the sheet, and the processing unit includes a first processing tool 4A and a second processing tool 4B disposed to vertically oppose each other with a conveyance surface of the sheet disposed therebetween, and the receiving unit includes at least one receiver that removably receives the first processing tool 4A and the second processing tool 4B in the state capable of performing the processing on the sheet, with arbitrarily selected one of the first processing tool 4A and the second processing tool 4B disposed above the conveyance surface, and with arbitrarily selected another of the first processing tool 4A and the second processing tool 4B disposed below the conveyance surface.

A multi-sided container has more than four sides and foldable panels integrally arranged with respect to each other. A first panel and a second panel form a contiguity with a first fold line disposed therebetween. The first panel and a third panel form a contiguity with a second fold line disposed therebetween. The third panel is not parallel with and not orthogonal to the first panel. A first strength reinforcement feature includes a first slot having a first planar edge oriented orthogonal to the first panel and orthogonal to a z-axis, and a second planar edge oriented orthogonal to the second panel and parallel to the z-axis. The third panel includes a cut edge proximate the first fold line having a third planar edge oriented orthogonal to the third panel and orthogonal to the z-axis. The third planar edge is disposed in a same plane as the first planar edge.

A system for forming a pressware product comprises rollers, a scoring tool, a scoring station actuator, a forming tool, and a forming station actuator. The rollers pull the web along a path having an angle. The scoring tool receives the material from the rollers and includes a vertically shiftable scoring punch with an edge that extends about an outline of the pressware product and a striker plate. The scoring station actuator shifts the scoring tool to form a slot in the web. The forming tool receives the scored web and includes a vertically shiftable positive mold assembly and negative mold assembly. The forming station actuator shifts the positive mold assembly to press against the web and form the pressware product.

A system for generating rules inserted into at least one pattern board including: a controller configured to generate at least one shape diagram, the controller also configured to determine number and measurement of crease rules to be generated based on the at least one shape diagram; a cutting station configured to receive and cut a first crease rule into the number and measurement of the crease rules; and a sorter configured to receive the crease rules from the cutting station and sort the crease rules according to the measurement of the crease rules, wherein the sorted crease rules are inserted into each of the at least one pattern board along with a cutting rule shaped by each of at least one bender.