A box forming machine includes a converter assembly, a fold assembly, and an attachment assembly. The converter assembly converts sheet material into a box template. The fold assembly engages a first end of the box template and moves the first end of the box template to a predetermined position. The attachment assembly engages a second end of the box template and moves the second end of the box template toward and into engagement with the first end of the box template to attach the first and second ends of the box template together.

A box assembly can include an exterior piece including a first middle portion, a second middle portion, a third middle portion, and a fourth middle portion; the first middle portion and the third middle portion positioned perpendicular to the second middle portion and the fourth middle portion; a plurality of insulator pads including a first side insulator pad, a second side insulator pad, and a third side insulator pad; the first side insulator pad contacting the first middle portion; the second side insulator pad contacting the first middle portion, the second middle portion, and the third middle portion; the third side insulator pad contacting the third middle portion; and an interior piece positioned within the exterior piece, the interior piece including a first side panel and a second side panel; the first side insulator pad positioned between the first side panel and the first middle portion.

A system and method of packing an order. A first sequence of bins corresponding to orders is transported on a first conveyor to a packing station. A case for each order is constructed by a case forming system, the case forming system able to construct cases from blanks of various sizes. The cases are transported from the case construction apparatus to the packing station in a second sequence, wherein the sequential order of the cases corresponds to the bins in the first sequence. The bin in the first sequence are brought to the packing station with the cases in the second sequence.

In erecting a carton from a knock-down carton blank, the blank is placed on a base of a bed of a shuttle such that a bottom side panel of the blank abuts the base. The bottom side panel of the blank is then gripped with a gripper of the base and a top side panel of the blank is raised while advancing the shuttle in a horizontal direction so as to open said knock-down carton blank into a carton sleeve.

A system is claimed for forming a container from a tubular blank comprising a plurality of panels and flaps interconnected to provide a generally flattened tubular configuration. A first and second panels are provided with the second panel being rotatable relative to the first panel. The system may comprise a first engagement device for engaging the first panel and a second engagement device for engaging the second panel, and being located on a panel rotating apparatus operable to rotate the second panel from an orientation generally parallel to the first panel to a second orientation at an angle to the first panel. The generally flattened tubular blank may be reconfigured from a generally flattened configuration to an open configuration.

A method for using a register system, the method including engaging a cutout of a register with a rail of an insert, the rail connected to a center segment of the register, the register positioned substantially parallel to the center segment; and sliding the register along the rail while maintaining the register substantially parallel to the center segment.

An insulated box assembly including an insulated box including an outer portion including a plurality of middle portions and at least one lower portion, the at least one lower portion defining a bottom of the outer portion; an interior piece including a plurality of side panels and a bottom panel, the interior piece positioned within the outer portion, the interior piece defining an interior of the insulated box; and at least one insulated panel positioned within the outer portion, the at least one insulated panel positioned between the plurality of middle portions and the plurality of side panels; and a register system including an insert including a rail coupled to a center segment, the insert positioned within the interior of the insulated box; and a register positioned within the interior, the register defining a cutout, the cutout engaging the rail and suspending the register above the center segment.

In erecting a carton from a knock-down carton blank, the blank is placed on a base of a bed of a shuttle such that a bottom side panel of the blank abuts the base. The bottom side panel of the blank is then gripped with a gripper of the base and a top side panel of the blank is raised while advancing the shuttle in a horizontal direction so as to open said knock-down carton blank into a carton sleeve.

The present invention relates generally to a new and improved paper-based container. More specifically, the invention relates to a paper-based container that is comprised of a relatively low-density polyethylene coating on one or both surfaces of the container and at least two skive flaps, wherein each of said skive flaps is created during the manufacturing process. The skive flap further comprises at least one leading edge of the container body, and prevents unwanted moisture from entering the container and the contents of the container from saturating the paper-based material. One skive flap is preferably folded in a manner in which a portion of the outside surface of the container is adhered to the inside surface, a second skive flap is adhered to the outside surface and a third skive is formed at the bottom of the container.

A perforation pattern for multivarible adjustable height box is provided with improved folding, bending, and separation of adjacent panels. The multivariable perforated adjustable height box may include a box, columns, rows, glue tabs, column scores, row scores, perforations, cuts, skips, and bundle breakers. Perforation patterns may be irregular, angled, shifted, or otherwise configured to increase usability, strength, and/or other aspects of the packaging. A method to produce a packaging device with improved folding, bending, and separation of adjacent panels using the multivariable perforated adjustable height box is also provided.