A method for manufacturing a paperboard bottle and spiral-wound paperboard bottle. The bottle has a tubular body portion, a shoulder and neck portion having a circular cross-section narrowing from the body portion to a circular mouth. The paperboard bottle is a liquid packaging board having thermoplastic polymer coating on both sides. The method includes cutting a planar elongated blank from a packaging board sheet. Protecting exposed cut raw edge of the first longitudinal edge against absorption of liquid. Securing the first end of the blank to a rotatable mandrel having a rotation axis (x) and an outer shape corresponding to the shape of the bottle. Rotating the mandrel to wind the blank spirally onto the mandrel, so that the longitudinal edges overlap applying heat-sealing energy and pressure, onto the overlapping longitudinal edges to form a bottle with hermetically sealed spiral seam and removing the mandrel from inside the bottle.

The composite structure includes a fiber-containing layer, such as a fiberboard layer or other layer having fibers from natural and/or synthetic sources, and a mineral-containing layer covering the fiber-containing layer. The fiber-containing layer and mineral-containing layer can be shaped, sized and manufactured such that the composite structure formed therefrom is capable of being machined to form a storage article. The composite structure has advantages in that it can improve whiteness, opacity, ink adhesion, materials reduction, barrier properties, recyclability, and printability. The composite can reduce polymer mass requirements for heat seal, barrier, and fiber adhesion. Further improvements include economics, pliability, and flexibility that is increased over the pliability of the fiber-containing layer alone.

The composite structure includes a fiber-containing layer, such as a fiberboard layer or other layer having fibers from natural and/or synthetic sources, and a mineral-containing layer covering the fiber-containing layer. The fiber-containing layer and mineral-containing layer can be shaped, sized and manufactured such that the composite structure formed therefrom is capable of being machined to form a storage article. The composite structure has advantages in that it can improve whiteness, opacity, ink adhesion, materials reduction, barrier properties, recyclability, and printability. The composite can reduce polymer mass requirements for heat seal, barrier, and fiber adhesion. Further improvements include economics, pliability, and flexibility that is increased over the pliability of the fiber-containing layer alone.

The invention is directed to straight, consistent body scores on plastic corrugated boxes and a process for making the body scores.

The invention is directed to straight, consistent body scores on plastic corrugated boxes and a process for making the body scores.

A corrugated plastic box and a method for manufacturing a corrugated plastic box from a blank are provided. The method includes the steps of forming rounded edge seals on the perimeter edges of the blank, pre-sealing portions of the blank to form a plurality of areas in which major and minor flap slots and a glue tab are desired, ultrasonically scoring the blank to form a plurality of flap score lines, and cutting the blank through the plurality of pre-sealed flap slots and glue tab, leaving a sealed edge.

A system and method of at least partially forming reinforced packages. The method comprises moving a construct in a machine direction on a construct conveyor. The construct conveyor can comprise a primary lug belt with a primary lug, the construct can be disposed on the primary lug belt, and the moving the construct can comprise moving the primary lug belt in the machine direction to push the construct in the machine direction. The method further can comprise positioning a liner on the construct conveyor so that the liner at least partially extends over the construct and moving the liner in the machine direction on a secondary lug belt of the construct conveyor. The secondary lug belt can comprise a secondary lug and the moving the liner can comprise moving the secondary lug belt in the machine direction to push the liner in the machine direction.

A system and method of at least partially forming reinforced packages. The method comprises moving a construct in a machine direction on a construct conveyor. The construct conveyor can comprise a primary lug belt with a primary lug, the construct can be disposed on the primary lug belt, and the moving the construct can comprise moving the primary lug belt in the machine direction to push the construct in the machine direction. The method further can comprise positioning a liner on the construct conveyor so that the liner at least partially extends over the construct and moving the liner in the machine direction on a secondary lug belt of the construct conveyor. The secondary lug belt can comprise a secondary lug and the moving the liner can comprise moving the secondary lug belt in the machine direction to push the liner in the machine direction.

A method is proposed for manufacturing a cup intended for containing a food beverage. The method includes cutting out at least one sheet of coated paperboard to form a side wall and a bottom and joining the sheets thus cut out by heat-sealing to form the cup. The at least one paperboard sheet is coated on at least the interior side of the cup with a biodegradable varnish according to a coating/spreading technique. In this way, the cup is easy to manufacture, and complies with environmental standards in being easy to recycle and compost, even at home. Thus, the biodegradable varnish does not disturb or pollute the operation of the pulper used in the paper industry.

A method is proposed for manufacturing a cup intended for containing a food beverage. The method includes cutting out at least one sheet of coated paperboard to form a side wall and a bottom and joining the sheets thus cut out by heat-sealing to form the cup. The at least one paperboard sheet is coated on at least the interior side of the cup with a biodegradable varnish according to a coating/spreading technique. In this way, the cup is easy to manufacture, and complies with environmental standards in being easy to recycle and compost, even at home. Thus, the biodegradable varnish does not disturb or pollute the operation of the pulper used in the paper industry.