An inflatable-cushion inflation and sealing device is provided. The device includes an inflation assembly that inflates with a fluid a cushion cavity disposed between overlapping portions of first and second plies of a film, which plies form a flexible structure. The device also includes a sealing mechanism having a first compression element having a curved surface operable to bend the flexible structure about a bend axis, a second compression element positioned such that the first and second compression elements are operable to receiving the flexible structure at a first pinch area in which the first compression element and the second compression element are positioned against the flexible structure to pinch the flexible structure, and a third compression element configured for receiving the flexible structure at a second pinch area in which the first compression element and the third compression element contact the flexible structure.

An inflatable pouch includes a bladder formed from an inflatable web and an outer skin formed from a film. The bladder includes a bladder pouch that includes a bottom portion at a folded edge of the inflatable web, front and back portions on either side of the folded edge, and sides where the front and back portions are sealed to each other. The outer skin includes an outer skin pouch that includes a bottom portion at a folded edge of the film, front and back portions on either side of the folded edge, and sides where the front and back portions are attached to each other. The bladder is attached to the outer skin at a tack area such that the sides of the bladder pouch and the outer skin pouch are not directly attached to the sides of the outer skin pouch.

A machine for automatically inflating air cushions. The cushions have two plastic walls (21; 22) joined together around their periphery to define a closed space. The machine comprises a source of gas under pressure, and two jaws (1; 2) arranged such that they can move on a supporting structure. Each one of the jaws consists of a body (1; 3) each having a plane face (4:10) of substantially the same shape and surface area, it being possible for the faces to mate against one another in order to clamp between them the walls (21; 22) of a cushion. Each jaw comprises an aspiration channel (6; 7) opening onto its planer face. A first jaw on the inside of its body has a hollow needle (5) able to move relative to the body and capable in a certain position of having its pointed tip outside of the surface of the plane face. A second jaw within its body has a heating element (18) capable, when the two jaws are clamping between them the two walls of a cushion, of heat-welding the two walls together over a certain proportion of their contacting surface.

A guide can be used to improve inflatability of web material. The guide can be in a system that also includes a supply of a web material and an inflation and sealing system. The web material includes chambers that are in fluid communication with a common channel. The web material in the supply is folded about a longitudinal fold such that lengths of the chambers are folded. The inflation and sealing system is configured to inflate and seal the chambers as the web material is fed from the supply. The guide has a guide mechanism configured to be located between portions of the web material as the web material is being fed from the supply. The guide mechanism is configured to at least partially unfold the longitudinal fold in the web material at a point in the system where the inflation and sealing system is configured to inflate the chambers.

The present disclosure is directed to a compression belt for inflation and sealing devices. The device may include an inflation assembly, a heating assembly, and a drive mechanism. The inflation assembly may direct fluid between first and second overlapping plies of a flexible web material to inflate chambers between the plies. The heating assembly may be operable to heat the first and second plies of the web material to create a longitudinal heat seal that seals the fluid in the inflated chambers. The drive mechanism may drive the web material in a downstream direction. The drive mechanism may tension the web material against the heating assembly. The drive mechanism may include a first belt including a high grip material on a surface that contacts the web material to grip the web material during heating by the heating assembly.

Disclosed is a buffering air cushion machine, wherein the angle between a heat-sealing cooling transmission module as a core component of the buffering air cushion machine and a horizontal plane is between 20-50 degrees, thus greatly decreasing the transverse dimension of the buffering air cushion machine, so as to decrease the size of the whole machine and decrease the space occupied by the buffering air cushion machine; an inflation guide rod of a bent type may release some tension on a sealing side (an inflating passage) of a air cushion film, and may prevent wrinkles and bends from forming on the sealing side of the air cushion film during heat-sealing, so as to improve the quality of heat-sealing; furthermore, an upper coiling film guide rod and a lower coiling film guide rod may block the inflating passage connecting two air cushion films, and may prevent the air in the air cushion film which is filled with air but not sealed yet from travelling forward, so as to form a sealed high-pressure region and maintain the pressure in an inflation region, thus maintaining the pressure in the air cushion film after heat-sealing.

A machine for converting two different types of webs of inflatable material to two different types of inflated cushioning material includes an inflation arrangement, a sealing arrangement, and a tensioning device. The inflation arrangement is configured to provide air at a lower pressure to a first web of a first type of inflatable material to inflate the first type of inflatable material, and to provide air at a higher pressure to a second type of inflatable material to inflate the second type of inflatable material. The inflation arrangement includes a guide pin configured to the first and second webs and align the first and second webs on the machine. The sealing arrangement is configured to seal the first type of inflatable material and the second type of inflatable material to create the two different types of inflated cushioning material. The tensioning device is configured to provide a lower tensioning force to the first web as the first web moves between the inflation arrangement and the sealing arrangement, and to provide a higher tensioning force to the second web as the second web moves between the inflation arrangement and the sealing arrangement.

A welding station for an installation for manufacturing packages with pads, the welding station including a plurality of longitudinal welding heads. Each welding head is configured to weld to one another two superposed sheets as said sheets advance in a first direction and may include a welder to apply heat on an action area. Each welding head has a main body, a first traction belt wound in the main body and a second traction belt wound to said main body, parallel to the first traction belt and separated from the first traction belt by a separation gap in a second direction which is transverse to the first direction. The action area is arranged in said separation gap, between both traction belts. Each of the longitudinal welding heads is configured to be able to be moved along the second direction.

A gas filling method includes the steps of: intermittently transferring a bag to arrange the bag at a gas blowing processing position; inserting a blowing nozzle into a gas guide path of the bag in the gas blowing processing position; pinching the blowing nozzle arranged in the gas guide path from outside of the bag with a pair of pinching members in the gas blowing processing position; causing the blowing nozzle to eject the gas in such a manner that the gas is sent to the gas accommodation portion in the gas blowing processing position in a state where the blowing nozzle is pinched via the bag by the pair of pinching members; and closing the gas accommodation portion in an airtight manner in the gas blowing processing position in a state where the blowing nozzle is arranged in the gas guide path.

Inflatable structures, or aeromorphs, are provided with reinforcing member shape controlling features. The inflatable structure includes a bladder formed of a programmable substrate and defining an outer perimeter. The bladder includes a plurality of seams and a plurality of foldable segments defined by the plurality of seams. At least one hinge is provided, located adjacent each foldable segment. The hinge is configured to permit a folding movement of the respective foldable segment. At least one reinforcing member is provided, secured to the bladder and configured to guide a directional movement of at least one of the plurality of foldable segments, control a shape of the inflatable structure, and determine a sequence of folding. In various aspects, the reinforcing member includes a thermoplastic polyurethane, and is secured to a surface of the bladder with additive manufacturing techniques, such as 3-D printing.