Patent classifications
B31F1/14
YANKEE DRYER PROFILER AND CONTROL
A method for creping paper includes applying an adhesive composition to an outer surface of a creping cylinder (Yankee cylinder) to form an adhesive coating, contacting paper with the adhesive coating, removing the paper and adhesive coating from the creping cylinder, and determining a quality of the adhesive coating. Determining the quality of the adhesive coating may include measuring a degree of cross-linking of the adhesive polymer, a concentration of the adhesive polymer in the adhesive coating, a water content of the adhesive coating, an ash content of the adhesive coating, or combinations thereof. Determining the quality of the adhesive coating may also include determining a thickness of the adhesive coating by measuring light absorbed by the coating and calculating the thickness using Beer's Law. Systems and apparatuses for determining the quality of the adhesive coating and for creping paper are also disclosed.
DURABLE AND DISPERSIBLE CREPED MULTI-PLY TISSUE
Disclosed are multi-ply tissue products comprising a non-crosslinked binder that are durable and dispersible. The products generally have a Slosh time less than 2 minutes, such as less than about 60 seconds, such as less than about 45 seconds. Surprisingly, the foregoing Slosh times are achieved despite the tissue products having relatively high cross-machine direction (CD) wet tensile strength, such as greater than about 100 g/3″. Typically, increasing wet tensile strength, particularly wet CD tensile strength, negatively effects dispersability and increases Slosh time. Despite this trend, the present invention surprisingly provides a tissue product having a relatively high degree of wet strength and good dispersability.
CREPED MULTI-PLY TISSUE PRODUCT
Disclosed are multi-ply tissue products comprising a non-crosslinked binder that are durable, smooth and with low levels of Slough. In certain instances the creped tissue product have a geometric mean tensile (GMT) from about 700 to about 1,500 g/3″ a basis weight from about 45 to about 60 gsm and a Slough less than about 2.00 mg, more preferably less than about 1.50 mg, such as from about 0.10 to about 2.00, such as from about 0.25 to about 1.50 mg. The inventive tissue products also have good durability, such as a Durability Index from about 10.0 to about 20.0, smooth surfaces, such as a TS750 value from about 15.0 to 40.0 and low stiffness, such as a Stiffness Index less than about 10.0.
Yankee adhesive compositions and methods of using these compositions
The invention relates to a method of transferring a tissue web with residual moisture to a Yankee cylinder and final removal of the dried tissue web from the Yankee cylinder using a doctor blade and collecting the dried web on a reel-up machine forming a tissue reel. The invention also relates to the Yankee adhesive composition per se. The method involves preparation of a water solution of a Yankee adhesive composition with less than 10% final solids content to be applied on the surface of the Yankee cylinder ahead of transferring the tissue web with residual moisture to the Yankee cylinder. The inventive method applies an aqueous PVOH solution with a very high molecular weight polyvinyl alcohol as a part of the solid content of the Yankee adhesive in an amount ranging from 20-65% of the final solids content of the Yankee adhesive. The aqueous PVOH solution with the very high molecular weight polyvinyl alcohol establish a viscosity ranging from 90 cP to 300 cP.
Yankee adhesive compositions and methods of using these compositions
The invention relates to a method of transferring a tissue web with residual moisture to a Yankee cylinder and final removal of the dried tissue web from the Yankee cylinder using a doctor blade and collecting the dried web on a reel-up machine forming a tissue reel. The invention also relates to the Yankee adhesive composition per se. The method involves preparation of a water solution of a Yankee adhesive composition with less than 10% final solids content to be applied on the surface of the Yankee cylinder ahead of transferring the tissue web with residual moisture to the Yankee cylinder. The inventive method applies an aqueous PVOH solution with a very high molecular weight polyvinyl alcohol as a part of the solid content of the Yankee adhesive in an amount ranging from 20-65% of the final solids content of the Yankee adhesive. The aqueous PVOH solution with the very high molecular weight polyvinyl alcohol establish a viscosity ranging from 90 cP to 300 cP.
DURABLE AND DISPERSIBLE CREPED MULTI-PLY TISSUE
Disclosed are multi-ply tissue products comprising a non-crosslinked binder that are durable and dispersible. The products generally have a Slosh time less than 2 minutes, such as less than about 60 seconds, such as less than about 45 seconds. Surprisingly, the foregoing Slosh times are achieved despite the tissue products having relatively high cross-machine direction (CD) wet tensile strength, such as greater than about 100 g/3″. Typically, increasing wet tensile strength, particularly wet CD tensile strength, negatively effects dispersability and increases Slosh time. Despite this trend, the present invention surprisingly provides a tissue product having a relatively high degree of wet strength and good dispersability.
YANKEE ADHESIVE COMPOSITIONS AND METHODS OF USING THESE COMPOSITIONS
The invention relates to a method of transferring a tissue web with residual moisture to a Yankee cylinder and final removal of the dried tissue web from the Yankee cylinder using a doctor blade and collecting the dried web on a reel-up machine forming a tissue reel. The invention also relates to the Yankee adhesive composition per se. The method involves preparation of a water solution of a Yankee adhesive composition with less than 10% final solids content to be applied on the surface of the Yankee cylinder ahead of transferring the tissue web with residual moisture to the Yankee cylinder. The inventive method applies an aqueous PVOH solution with a very high molecular weight polyvinyl alcohol as a part of the solid content of the Yankee adhesive in an amount ranging from 20-65% of the final solids content of the Yankee adhesive. The aqueous PVOH solution with the very high molecular weight polyvinyl alcohol establish a viscosity ranging from 90 cP to 300 cP.
YANKEE ADHESIVE COMPOSITIONS AND METHODS OF USING THESE COMPOSITIONS
The invention relates to a method of transferring a tissue web with residual moisture to a Yankee cylinder and final removal of the dried tissue web from the Yankee cylinder using a doctor blade and collecting the dried web on a reel-up machine forming a tissue reel. The invention also relates to the Yankee adhesive composition per se. The method involves preparation of a water solution of a Yankee adhesive composition with less than 10% final solids content to be applied on the surface of the Yankee cylinder ahead of transferring the tissue web with residual moisture to the Yankee cylinder. The inventive method applies an aqueous PVOH solution with a very high molecular weight polyvinyl alcohol as a part of the solid content of the Yankee adhesive in an amount ranging from 20-65% of the final solids content of the Yankee adhesive. The aqueous PVOH solution with the very high molecular weight polyvinyl alcohol establish a viscosity ranging from 90 cP to 300 cP.
Methods of making paper products using a molding roll
A method of making a fibrous sheet. The method includes forming a nascent web from an aqueous solution of papermaking fibers, moving a dewatered web on a transfer surface, and applying a vacuum at a molding zone defined between the transfer surface and a molding roll. The molding roll includes a permeable patterned surface on an exterior of the molding roll. The method also includes transferring the dewatered web from the transfer surface to the permeable patterned surface at the molding zone. The vacuum is applied during the transferring of the dewatered web, and the papermaking fibers of the dewatered web are (i) redistributed on the permeable patterned surface and (ii) drawn into a plurality of recess of the permeable patterned surface, in order to form a molded paper web. The method further includes drying the molded paper web in a drying section to form a fibrous sheet.
Methods of making paper products using a molding roll
A method of making a fibrous sheet. The method includes forming a nascent web from an aqueous solution of papermaking fibers, moving a dewatered web on a transfer surface, and applying a vacuum at a molding zone defined between the transfer surface and a molding roll. The molding roll includes a permeable patterned surface on an exterior of the molding roll. The method also includes transferring the dewatered web from the transfer surface to the permeable patterned surface at the molding zone. The vacuum is applied during the transferring of the dewatered web, and the papermaking fibers of the dewatered web are (i) redistributed on the permeable patterned surface and (ii) drawn into a plurality of recess of the permeable patterned surface, in order to form a molded paper web. The method further includes drying the molded paper web in a drying section to form a fibrous sheet.