A tube heater for heating a fluid in an interior of the tube has a stainless steel cylindrical core. The core ranges about 3 to 300 mm in length and about 100 to 200 microns in thickness with an outer diameter of about 8 to 20 mm. An inner surface of the core has dimples and a conductive coating. A patterned resistive layer overlies the core in a thickness of about 9 to 15 microns. The resistive layer is thin- or thick-film printed about a circumference of the core. Two glass layers surround the resistive layer. Each glass layer is electrically insulative. The glass underlying the resistive layer has a thermal conductivity of more than 2 W/mK while the glass overlying the resistive layer has a thermal conductivity of less than or equal to 0.5 W/mK.

A tube heater for heating a fluid in an interior of the tube has a stainless steel cylindrical core. The core ranges about 3 to 300 mm in length and about 100 to 200 microns in thickness with an outer diameter of about 8 to 20 mm. An inner surface of the core has dimples and a conductive coating. A patterned resistive layer overlies the core in a thickness of about 9 to 15 microns. The resistive layer is thin- or thick-film printed about a circumference of the core. Two glass layers surround the resistive layer. Each glass layer is electrically insulative. The glass underlying the resistive layer has a thermal conductivity of more than 2 W/mK while the glass overlying the resistive layer has a thermal conductivity of less than or equal to 0.5 W/mK.

A light shielding blade including a laminate in which a resin layer is sandwiched between two metal base materials, wherein the two metal base materials each have a specific rigidity of 20×10.sup.6 [Pa.Math.m.sup.3/kg] or more and a specific bending rigidity of 1.0 [Pa.sup.1/3.Math.m.sup.3/kg] or more, and wherein the resin layer has an elastic modulus of 1 GPa or more and a thickness of 65 μm or less.

In some aspects, this disclosure relates to improved Z-grade materials, such as those used for shielding, systems incorporating such materials, and processes for making such Z-grade materials. In some examples, the Z-grade material includes a diffusion zone including mixed metallic alloy material with both a high atomic number material and a lower atomic number material. In certain examples, a process for making Z-grade material includes combining a high atomic number material and a low atomic number material, and bonding the high atomic number material and the low atomic number together using diffusion bonding. The processes may include vacuum pressing material at an elevated temperature, such as a temperature near a softening or melting point of the low atomic number material. In another aspect, systems such as a vault or an electronic enclosure are disclosed, where one or more surfaces of Z-grade material make up part or all of the vault/enclosure.

A coating process employing coating techniques which allow an end-user to coat steel, rather than relying on a specialized location or supplier, is provided. The techniques produce a coating having high temperature oxidation resistance, greater corrosion resistance, and added surface lubricity to minimize die wear during a stamping process. The techniques also allow configurability with surface textures and allow thickness control. In addition, selective coating of a part or product, for example, around a weld area, and the addition of componentry, for example sensors, with the sensors being employed to monitor the coating, is possible. The coating includes a top functional layer including least one of Al, Ni, Fe, Si, B, Mg, Zn, Cr, h-BN, and Mo, and an interfacial layer with intermetallics formed therein. The interfacial layer can consist of at least one intermetallic, or the interfacial layer can include a mixture of the intermetallic(s) and steel.

A clad material for a battery current collector includes a pinhole due to falling off of an intermetallic compound containing Al and Ni or an intermetallic compound containing Al and Fe from an outer surface of a first layer. A clad material for a battery current collector includes a clad material obtained by bonding a first layer made of Al or an Al alloy and a second layer made of any one of Ni, a Ni alloy, Fe, and a Fe alloy by rolling. The clad material has a thickness of 50 μm or less. In the clad material, an intermetallic compound layer constituted by an intermetallic compound containing Al and Ni or an intermetallic compound containing Al and Fe, the intermetallic compound layer having a thickness of 0.1 μm or more and 1 μm or less, is formed between the first layer and the second layer.

The present invention discloses a metal composite wire capable of increasing a tightness degree of copper-aluminum bonding. The metal composite wire includes a metal core rod. Continuous spiral grooves are formed in a surface of the core rod. The core rod is cladded with a metal cladding layer with higher electrical conductivity than the core rod. An average depth of the continuous spiral grooves ≤1/10 of a thickness of the metal cladding layer. By setting the thickness of the metal cladding layer as t.sub.1, a specific gravity of the metal cladding layer as ρ.sub.1, a diameter of the core rod as R, the average depth of the continuous spiral grooves as h, and a specific gravity of the core rod as ρ.sub.2, $t_1=\sqrt{\frac{{\left(R-h\right)}^2\times {\rho }_1+k\times {\left(R-h\right)}^2\times {\rho }_2-k\times {\left(R-h\right)}^2\times {\rho }_1}{(}}$

Disclose is a copper alloy for a laser cladding valve seat. the copper alloy may include an amount of about 15.0 to 25.0 wt % of Ni, an amount of about 1.0 to 4.0 wt % of Si, an amount of about 0.5 to 1.0 wt % of B, an amount of about 1.0 to 2.0 wt % of Cr, an amount of about 5.0 to 15.0 wt % of Co, an amount of about 2.0 to 20.0 wt % of Mo, an amount of about 0.1 to 0.5 wt % of Ti and the balance Cu, all the wt % based on the total weight of the copper alloy. Particularly, the copper alloy may not include Fe, and may include Ti silicacide. Further disclosed is a laser cladding valve seat including the copper alloy, which does not generate cracks and is excellent in wear resistance.

A method for producing a laminated shim includes subjecting a shim stock to a plasma electrolytic oxidization (PEO) process to create a PEO shim, applying an adhesive layer of an adhesive to a surface of the PEO shim, stacking at least one other PEO shim onto the adhesive layer of the PEO shim to create a stack of PEO shims, and pressing the stack of PEO shims together to create a PEO coated peelable laminate.

The disclosure relates to a heat exchange compound module and a manufacturing method for a heat exchange compound module. The heat exchange compound module comprises a metal-ceramic substrate and a heat exchange structure. The metal-ceramic substrate comprises an outer layer of a first metallic material. The heat exchange structure is made of a second metallic material and is connected to the outer layer of the metal-ceramic substrate only by an eutectic bond between the first metallic material and the second metallic material.