A method to produce a wear resistant foil, including providing a first foil including a first thermoplastic material, applying wear resistant particles on the first foil, applying a second foil including a second thermoplastic material on the first foil, and adhering the first foil and the second foil to each other to form a wear resistant foil.

Floor panel for forming a floor covering, where the floor panel includes a carrier on the basis of a thermoplastic material and a top layer provided on the carrier. The thermoplastic material is free from plasticizers or includes a plasticizer in an amount up to maximum 20 phr, where the thermoplastic material is foamed or expanded, and where the carrier is provided with a reinforcement layer.

A lightweight, flame-retardant, multilayered composite structure having at least the following components: a thermoplastic foam core having two opposing surfaces; a thermoplastic adhesive film on at least one of the opposing surfaces of the foam core, one or more composite layer(s) on each adhesive film. The composite layer(s) is/are composed of reinforcement fibers embedded in a thermoplastic polymer or thermoset resin matrix. Adhesive bonding is effectuated by the interleaving thermoplastic adhesive film interposed between the thermoplastic foam core and the adjacent composite layer. The thermoplastic adhesive film is formed of a thermoplastic polymer composition having a T.sub.g of at least 20° C. lower than the T.sub.g of the foam core material.

A method to produce a wear resistant foil, including providing a first foil including a first thermoplastic material, applying wear resistant particles and a second thermoplastic material form on the first foil, and adhering the first foil to the second thermoplastic binder and the wear resistant particles to form a wear resistant foil.

A process for the manufacture of a laminate, in particular a continuously pressed laminate, CPL, which can be used, for example, as a surface laminate in the manufacture of worktops or floor panels. The process includes the provision of a finish foil and a support structure, as well as the pressing of the finish foil with the support structure in a CPL process. The provision of a support structure includes impregnating the support structure with phenolic resin. The finish foil is provided with a decorative pattern and a three-dimensional structure that is synchronized with the decorative pattern.

A panel for forming a floor covering has a substrate including at least a layer of thermoplastic material, where the panel, above the layer, has at least also a printed decor and a translucent or transparent wear layer. The layer also includes at least individual fibers having a length greater than 1 millimeter, where the individual fibers are loose and freely distributed with the layer of thermoplastic material.

The present invention provides an insulation film, comprising a film upper layer and a film lower layer, wherein both of the film upper layer and film lower layer are made of a PC or PET material, the PC or PET material contains a flame retardant to meet the flame retardance and puncture resistance property thereof; a film intermediate layer located between the film upper layer and the film lower layer, the film intermediate layer is made of the blends of PP and/or PE and PC and/or PET; an upper surface of the film intermediate layer is bound together with a lower surface of the film upper layer, a lower surface of the film intermediate layer is bound together with an upper surface of the film lower layer.

A panel for forming a floor covering, where this panel includes a substrate including at least a layer of thermoplastic material, where the panel, above the layer, comprises at least also a printed décor and a translucent or transparent wear layer. The layer also includes at least individual fibers having a length greater than 1 millimeter, where the individual fibers are loose and freely distributed within the layer of thermoplastic material.

A production device for manufacturing a product in the form of a sheet or a block, including: an initial agitator (1), a primary conveyor belt (2) and a mixing agitator (3); each of initial agitators (1) is configured with the primary conveyor belt (2), one or more stones or a stone-like granular material having a selected particle size and a binder are initially mixed in the initial agitator (1) and then an initial mixture is obtained; the mixing agitator (3) includes a rotating container for undertaking a material; the initial mixture is conveyed to the mixing agitator (3) through the primary conveyor belt (2); more than one initial agitator and matched primary conveyor belts thereof are disposed around the mixing agitator (3) at intervals.

A method of manufacturing a building panel, including mixing wood fibre particles and a binder to form a first mix, applying the first mix, while the first mix is in powder form, on a core for forming a sub layer on the core, applying a surface layer on the sub layer, wherein the surface layer comprises a second mix of wood fibre particles and a binder, pressing the core, the surface layer, and the sub layer, under increased pressure and temperature, and forming them into a building panel. A building panel formed by the method.