An object of the present invention is to provide a shoe including an upper that is easily conformed to a shape of a last when it is shaped. The shoe includes an upper made of a fiber sheet that includes: a first layer made of knitted fabric or woven fabric that includes yarns having a heat shrinkability and has inner gaps; and a second layer layered on the first layer and made of nonwoven fabric, knitted fabric or woven fabric, and being integrated with the first layer by needle punching.

A method for manufacturing a loofah dish sponge includes cutting a first cover layer and a second cover layer from the dried-out fibrous loofah skeleton, positioning a slightly smaller sized inner layer in between the first and second cover layers with their respective external sides facing outward and away from the internal layer, deforming and sewing the peripheral edges of the first and second cover layers together, thereby forming an internal volume in between thereof allowing the inner layer placed inside to freely float in this space. The sponge is made without using any synthetic materials. It features superior durability, improved ergonomics, impedes mold growth after use and is fully compostable.

A method of preparing a thermoplastic resin composite includes laminating a matrix resin layer and a reinforcing resin layer to prepare a resin laminate, and heat-bonding the resin laminate, and prior to the step of heat-bonding the resin laminate, fixing one or more selected from the group consisting of the reinforcing resin layer and the resin laminate using a stitch resin having a draw ratio of less than 10:1 and a melting point of 150 C. or lower.

Described is a method of making a densified fiber batt that includes the steps of: a) providing a fiber batt comprising a first plurality of fibers having a first melting point and a second plurality of fibers having a second melting point different from the first melting point; b) subjecting the fiber batt to heat, thereby producing a heated fiber batt; and c) after step b) subjecting the heated fiber batt to pressure in a static press, thereby forming a densified fiber batt having a first surface and an opposed second surface, wherein the densified fiber batt comprises at least 30% by weight of the first plurality of fibers being a plurality of multi-component fibers. Also disclosed is a layered composite article comprising such a fiber batt.

A method for producing a sandwich component, in particular an inner trim component for a motor vehicle, is disclosed. The method begins with a core layer made from a foamed plastic and a cover layer which includes reinforcing fibers and plastic fibers. The plastic of the core layer has a first melting temperature which is higher than the second melting temperature of the plastic fibers of the cover layer. By the core layer being arranged on the cover layer, a multilayer composite is created. This multilayer composite can be further processed into a semi-finished product. The multilayer composite or the semi-finished product is then heated in a heating device to a temperature which is lower than the first melting temperature but therefore higher than the second melting temperature. Then the heated multilayer composite or the semi-finished product is formed in a forming tool in order to produce the sandwich component.

An automobile interior trim has a resin core material and a skin material that is joined on a surface of the resin core material. The automobile interior trim has stitches that are formed on the skin material by sewing the skin material with threads. The skin material and the stitches are cut by a laser beam to generate a cut section. The vicinity of the cut section has a structure in which threads of the stitches and the raw material of the skin material are melted by heat of the laser beam, mixed together, and solidified.

A method for connecting insulation panels, each of the panels comprising a cellulosic web having two sides and an outside edge, and comprising layers of cellulosic fibers, the method comprising: a) arranging a portion of each panel to be adjacent to the other, thereby forming an edge portion where the two webs can be connected; b) relaxing the fibers of cellulosic material in the edge portion of each insulation panel by applying heat to the edge portion at a temperature of 150? F. to 450? F., thereby forming a relaxed fiber edge portion; c) compressing the relaxed fiber edge portion of each insulation panel at a pressure of at least 5 psig, thereby forming a compressed panel portion having a thickness and a density; and d) fastening the compressed panel portions together using sewing, riveting, adhesive, tape, interlacing, stamping, ply bonding or stapling thereby forming a fastened area, wherein step (c) can be conducted at the same time or following step (b).

The present disclosure is directed at a moldable layered structure that is particularly suited for vehicular underbody applications. The structure is generally comprised of at least one layer of needled staple polyester fibers and at least one layer of spunbond polyester fibers.

Laminates and their process of manufacture, with the laminates made with anti-ballistic materials, such as woven and unwoven fabrics. The laminates are provided with different structures, materials, bondings, and other features, and example methods of manufacturing those laminates efficiently and in mass quantities. The method of production is a process of laminating individual flexible sheets including anti-ballistic material (which may be of woven or unwoven cloth or thin solid sheets or foils comprised of one or more light-weight anti-ballistic materials) into a flexible laminate for use to protect people or spaces from ballistic objects such as bullets and shrapnel from weapons and other moderate to high-kinetic energy objects

A preparation method of a garment with automatic opening, includes: firstly, a garment opening preform is manufactured, and then an automatic opening garment is prepared by using the preform. In the preform, one or more functional layers with predetermined shapes and sizes are connected to the positioning layer; when the clothing needs to be opened, the preform only needs to be connected with the area to be opened of the clothing, and the incision is made according to the position of the functional layers, so that the positioning is not required by a pair of incisions on the clothing, which is efficient, convenient, concise and easy to adjust, and provides a convenient and accurate template function for the opening of the clothing, namely, opening and using. The functional layer of the garment opening preform is made of hydrophilic material or hydrophobic material.