The present disclosure describes a blood oxygenator that includes a checkerboard layout of fluid (e.g., blood) and gas (e.g., oxygen) channels. When viewed as a cross-section through each of the channels of the oxygenator, the checkerboard configuration includes alternating gas and fluid channels in both the x-axis (e.g., in-plane) and in the y-axis (e.g., out-of-plane) directions. The oxygenator described herein reduces manufacturing complexity by using first, second, and third polymer layers that include asymmetrical channel designs. The channel designs include “open” gas channels, which are exposed to the ambient atmosphere. The oxygenator is placed within a pressure vessel to drive gas into each of the open gas channels, which in some implementations, negates the need for a gas manifold.

A method for bonding a first wafer onto a second wafer by molecular adhesion where the wafers have an initial radial misalignment between them. The method includes bringing the two wafers into contact so as to initiate the propagation of a bonding wave between the two wafers while a predefined bonding curvature is imposed on at least one of the two wafers during the contacting step as a function of the initial radial misalignment.

Provided is a method of manufacturing a metal catalyst support including: transferring a plate member of the same size along a transfer unit; aligning the plate member so that a front portion of the plate member is located at a start point when the plate member reaches a set position; forming a corrugated plate by alternately forming a first corrugated portion and a second corrugated portion on the plate member which is aligned at the start point; and laminating the fabricated corrugated plates and the flat plates alternately in a case.

Systems and methods for forming radius fillers for composite structures are disclosed herein. The systems include a sheet-locating structure that has a support surface and a support surface edge. The systems further include a separation device, a conveyance structure, and a layup surface. The methods include locating a sheet of composite material on a first support surface and translating the sheet of composite material such that a first portion of the sheet is supported by the first support surface and a second portion of the sheet extends past the support surface edge. The methods also include separating the second portion of the sheet from the first portion of the sheet to form a strip of composite material. The methods further include conveying the strip of composite material onto a layup surface and repeating the methods to form the radius filler from a plurality of strips of composite material.

A heat insulation material includes a laminate obtained by stacking fiber layers that include heat-resistant fibers, the fiber layers being bound with a thermosetting resin, wherein the laminate does not include a thermoplastic resin that has a heat-resistant temperature lower than that of the thermosetting resin, or includes only a small amount of a thermoplastic resin that has a heat-resistant temperature lower than that of the thermosetting resin.

A patch lamination device includes a laminate feed roller, a laminating roller, and a laminate spreader. The laminate feed roller is configured to feed a patch laminate ribbon along a laminate path. The laminating roller is configured to laminate individual patch laminates of the ribbon to a surface of a card substrate. The laminate spreader is positioned between the laminate feed roller and the laminating roller. The laminate spreader is configured to reduce the formation of trough wrinkles in a patch laminate that is tensioned between the laminate feed roller and the laminating roller during lamination of the patch laminate to a card substrate using the laminating roller.

A structural component has a main body formed of a fibre composite material, a plurality of first reinforcement parts and a plurality of second reinforcement parts, wherein the main body is formed as a domed body having a peripheral edge and a vertex, wherein the first reinforcement parts are connected to the main body and in each case have a concave curvature course in relation to a first plane, and wherein the second reinforcement parts are connected to the main body and also have a concave curvature course in each case in relation to a second plane.

A window manufacturing method includes providing a first adhesive on a dummy substrate, providing a first mother substrate on the first adhesive, disposing a first portion of an interleaving paper on a surface of a suction stage disposed on the first mother substrate, the surface of the suction stage facing the first mother substrate, and pressing the suction stage toward the first mother substrate to attach the first mother substrate to the dummy substrate.

Composite components and methods for forming composite components are provided. For example, a composite component of a gas turbine engine comprises a composite material, a plurality of piezoelectric fibers, and an anti-icing mechanism. The anti-icing mechanism is in operative communication with the piezoelectric fibers such that the anti-icing mechanism is activated by one or more electrical signals from the piezoelectric fibers. In exemplary embodiments, the composite component is a composite airfoil and the anti-icing mechanism is one or more heating elements. Methods for forming composite components may comprise forming piezoelectric plies comprising piezoelectric fibers embedded in a matrix material; forming reinforcing plies comprising reinforcing fibers embedded in the matrix material; laying up the piezoelectric and reinforcing plies to form a ply layup; and processing the ply layup to form the composite component. Methods including forming a piece of piezoelectric material that is adhered to a composite component also are provided.

A method and system for production of layered wood products employs local and independently operating robotic panel assembly cells including one or more veneer handling robots, one or more core handling robots, and one or more glue application robots to produce stacks of layered wood product panels locally near the pressing stations. Consequently, the stacks of layered wood product panels are independently built at, or near, the location of the pressing stations. This eliminates the need for traditional panel conveyors, traditional layered wood product panel assembly layup lines, and stack press delivery lines. This, in turn, eliminates thousands of moving parts and dozens of people from the layered wood product production process.