Disclosed herein is a multilayer laminate comprising a film comprising an ethylene-based elastomer; a first non-woven layer in contact with a first surface of the film; and a second non-woven layer in contact with a second surface of the film; wherein the second surface of the film is opposedly disposed to the first surface of the film; wherein at least one of the first non-woven layer or the second non-woven layer comprises a non-woven web; and wherein the non-woven web is formed from a bicomponent fiber having a first component comprising an polyethylene-based polymer and a second component comprising a polymer having a melting point that is higher than the polyethylene-based polymer, wherein at least a portion of a surface of the bicomponent fiber comprises the first component.

A process and system for making a laminated surface covering and the surface covering itself are described. The covering includes several layers bonded to each other. The system performs the process. One example of the process includes passing a first material across a first conveyor, passing a second material across a second conveyor, passing a bonding material across a third conveyor, contacting the first material and the second material to the bonding material, and heating at least one of the first material and the second material. The process also includes introducing the first material, the second material, and the bonding material into a pressure zone such that the bonding material is introduced between a bottom surface of the first material and a top surface of the second material. The process applies pressure to bond the first material and second material together via the bonding material to produce a laminated material.

A composite sheet having an elastic layer and an inelastic layer and high breathability and a method for manufacturing such improved composite sheet. The composite sheet includes an elastic layer and an inelastic layer joined and laminated through a plurality of joints. The elastic layer is formed with first depressions overlapping the joints and extending in a transverse direction and first protrusions. Interior space if the first protrusions is filled with constituent fibers of the elastic layer. The inelastic layer is formed with second depressions overlapping the joints and extending in a longitudinal direction and second protrusions. Along the second depressions, the elastic layer and the inelastic layer come in contact with each other at the joints and, along the second protrusions, the inelastic layer is spaced from the elastic layer to define clearance gaps in these layers.

A method for production of disposable hygienic absorbent articles, the method comprising advancing in a first direction a continuous length of a substantially homogeneous elastic laminate web having a maximum elastic extensibility in the first direction of at least 40% under a peak load F.sub.p; maintaining said substantially homogeneous elastic laminate web under a tensioning load F.sub.t in the first direction during the advancing, the tensioning load F.sub.t satisfying the condition: 0.03 F.sub.pF.sub.t0.25 F.sub.p; attaching individual absorbent cores to the substantially homogeneous elastic laminate web while maintaining said substantially homogeneous elastic laminate web under the tensioning load F.sub.t; and severing the substantially homogenous elastic laminate web into individual disposable hygienic absorbent articles.

The invention relates to a method for continuously manufacturing elastic pants (28), wherein a flat web material (1, 16, 19) is continuously conveyed in a longitudinal direction (8) of the web material (1, 16, 19), is shaped into a closed tube (4), and is closed in the longitudinal direction (8). The closed tube (4) forms a first outer layer (9). Elastic threads (10) in the form of a tubular reinforcement are then wound around the first outer layer (9) in the conveying direction (8) in such a way that the elastic threads (10) are taut when the outer layer (9) has a convex shape. A second outer layer (15) is then continuously applied to the elastic threads (10) in the conveying direction (8) and is joined to the elastic threads (10) and/or the first outer layer (9). The first outer layer (9), the elastic threads (10) and the second outer layer (15) form an elastic pants web material (21). Further down in the conveying direction (8), the pants web material (21) is closed along a joining section (29) in regular intervals such that the joining section (29) forms two approximately equally large opening sections that lie opposite each other in the transverse direction. Further down in the conveying direction (8), the pants web material (21) is cut at a distance from the joining section (29) such that a pair of elastic pants (28) is formed.

A composite sheet having an elastic layer and an inelastic layer and high breathability and a method for manufacturing such improved composite sheet. The composite sheet includes an elastic layer and an inelastic layer joined and laminated through a plurality of joints. The elastic layer is formed with first depressions overlapping the joints and extending in a transverse direction and first protrusions. Interior space if the first protrusions is filled with constituent fibers of the elastic layer. The inelastic layer is formed with second depressions overlapping the joints and extending in a longitudinal direction and second protrusions. Along the second depressions, the elastic layer and the inelastic layer come in contact with each other at the joints and, along the second protrusions, the inelastic layer is spaced from the elastic layer to define clearance gaps in these layers.

The stack manufacturing apparatus includes a first supporting body supply unit which is configured to intermittently unroll a roll sheet-shaped first supporting body and includes one of a pair of tension applying devices capable of applying tension to the unrolled first supporting body; a first adhesive layer formation unit configured to form a first adhesive layer over the first supporting body while the first supporting body supply unit suspends unrolling of the first supporting body; a first bonding unit configured to bond the first supporting body and a sheet-shaped member using the first adhesive layer; and a control unit which is configured to hold an end portion of the first supporting body and includes the other of the pair of tension applying devices.

Methods for producing composite structures with a plurality of absorbent foam particulates between substrates, wherein the method includes providing a carrier substrate. The carrier substrate may comprise a pre-determined pattern. The pre-determined pattern may comprise z-directional deflections. The methods may also comprise placing a plurality of absorbent foam particulates onto the carrier substrate, forming a loaded carrier substrate. The methods may further comprise providing a particulate settling means enabled to affect the loaded carrier substrate, affecting the loaded carrier substrate, forming a settled carrier substrate. The methods may further comprise associating a cover with the settled carrier substrate, forming a composite structure.

A thermo-compression bonding tool with a high temperature elastic element, and methods of bonding a metal sheet to a substrate using a thermo-compression bonding tool are described. In an example, a system for bonding a metal sheet to a substrate includes a stage to support the substrate and an elastic roller located above the stage. The elastic roller includes a high temperature material. The system also includes a heated backing plate located above the elastic roller. The backing plate is configured to apply pressure and heat to the elastic roller as the elastic roller rolls across a metal sheet disposed above the substrate.

A method is provided for manufacturing flooring planks including a plastic base and an image plastic layer. The method includes a feeding step of feeding a plastic layer into oppositely rolling rollers; and a rolling step of hot rolling an embossing on the plastic layer. A feeding tension of the plastic layer is adjusted according to a longitudinal deviation between the embossing and the pattern in the rolling step. A device includes a first feeding device, an oppositely rolling rollers control device, a detecting device, and a tension controller disposed on the first feeding device. The method, the device and the long plastic layer with the embossing in register with the pattern processed use the method, implement the embossing rolled on the plastic layer in register with the pattern on the plastic layer and have high production efficiency, low cost and less energy consumption.