A method of screen printing a design on a substrate, the method comprises the steps of controlling a computer-controlled plotter to cut an outline of the design into stencil material the stencil including a perimeter. Then, registering the perimeter of the cut stencil with marks on a printing screen and securing the cut stencil to the printing screen. Then, positioning the printing screen and cut stencil on the substrate and applying ink through the printing screen and stencil onto the substrate, wherein the design is reproduced on the substrate.

The present invention provides a fabric compressor for applying heat and or pressure to a textile before or after applying ink to a textile during a screen printing operation to prevent fibrillation, to provide a smooth base coat, and/or to cure ink.

In an embodiment of the present invention, a number printing machine is provided. The machine includes at least one pallet, and an input to input at least the height and width of, and spacing between, a plurality of numbers to be printed on a substrate. The machine also includes a controller responsive to the input to control movement of the at least one pallet to print the plurality of numbers on the substrate in registration. In another embodiment, a method for printing numbers in registration on a substrate is provided. The method includes the steps of inputting into an input the length, width, and spacing between numbers to be printed, and positioning the substrate in response to the input such that the numbers are printed in registration.

A method of screen printing positionally synchronizes a plurality of pallet assemblies on a first screen printing machine with a plurality of pallet assemblies on a second screen printing machine. A screen printed garment having a properly aligned first image received from the first screen printing machine is transferred on a portion of one of the pallet assemblies on the first screen printing machine to one of the plurality of pallet assemblies on the second printing machine. The properly aligned first image on the garment is in proper positional alignment with a screen printing head on the second screen printing machine such that a second image complimentary to the first image is printed on the garment in proper position on the garment relative to the first image without user intervention to positionally locate the first image relative to the screen printing head on the second machine.

A screen printing safety system is provided. The system includes a screen printing machine, and a plurality of zones in the vicinity of the screen printing machine. Each of the zones includes at least one sensor for sensing encroachment past a predetermined point. The sensors are adapted to stop operation of the screen printing machine when encroachment is sensed in at least one of the plurality of zones.

A screen printing press includes a base and a clamping mechanism which is connected to the base. The clamping mechanism has a first member, a second member disposed perpendicular to the first member, and an edge. As screen has a first surface and a second surface perpendicular to the first surface. A protruding stop is disposed on at least one of the first surface and the second surface. The screen is positioned in the clamping mechanism so that the first surface abuts the first member, the second surface abuts the second member, and the protruding stop abuts the edge. The base includes an open frame which defines a volume which is shaped and dimensioned to receive a burn unit, so that when the burn unit is placed within the volume the burn unit is visible.

A hybrid printing machine is described having both silk screening stations and a direct-to-garment digital printing station with a raster image processor to control a portion of a printing process.

A screen printing system includes a screen printing machine. The screen printing machines includes a screen printing unit with a screen. A platen arm assembly includes a platen configured to move in a telescoping direction from at least a first position where the platen is positioned under the screen to a second position that is different from the first position.

Improvements in a rotary screen printer that operates with a stepper motor for indexing the screen printer. The stepper motor provides a positive rotation and locating of the printing arms. The stepper motor can also have a controlled acceleration and deceleration speed while it indexes. The stepper motor further drives a spur gear to improve the drive ratio from the stepper motor to the indexing arms. The rotary screen printer uses pneumatic cylinders to operate the screening arms. Pneumatic cylinders are controllable for the downward force by adjusting pressure regulator(s) and the stroke by adjusting either limit switches or mechanical stops. Each station is interchangeable to accommodate the printing requirements of each job. Each station can be operated as a screen printing station, a drying station, a pad printer, and the number of stations can be changed by reprogramming the number of steps between each station stop.

A method of screen printing positionally synchronizes a plurality of pallet assemblies on a first screen printing machine with a plurality of pallet assemblies on a second screen printing machine. A screen printed garment having a properly aligned first image received from the first screen printing machine is transferred on a portion of one of the pallet assemblies on the first screen printing machine to one of the plurality of pallet assemblies on the second printing machine. The properly aligned first image on the garment is in proper positional alignment with a screen printing head on the second screen printing machine such that a second image complimentary to the first image is printed on the garment in proper position on the garment relative to the first image without user intervention to positionally locate the first image relative to the screen printing head on the second machine.