A tool device and its use for manufacturing a bicycle rim, having opposite rim flanks, a rim well and a rim base and rim flanges configured on the radially outwardly ends of the rim flanks, wherein the tool device includes two molding devices and a circular device. The circular device forms the rim well and the axially inwardly oriented surfaces of the rim flanges. The circular device includes an annular unit of a less elastic material and at least one cover of a more elastic material. Alternately, the molding devices each include a molding unit of a less elastic material and at least one cover of a more elastic material, for attachment thereto. The thickness of the cover is between one eighth of the minimum wall thickness of the rim well of the rim manufactured and eight times the minimum wall thickness of the rim well of the rim manufactured.

A process for manufacturing a light-alloy hybrid wheel, implements the following separate operation phases: making a flange with an internal profile capable of constituting a tire bead seat; making a rim with, on one side, an outer profile capable of constituting a tire bead seat and, on the other side, a circular flank for assembly with a part of the flange; and assembling the flange with the rim, at the seat of said flange and the circular flank of the rim. The rim is made according to the following consecutive operations: an operation of manufacturing a circular flank; then an operation of expanding said circular flank to the size of the final rim in a single step; then an operation of cold or hot flospinning of said circular flank so as to obtain the rim in the final shape and profile thereof, comprising a shoulder only on the side that will not be welded to the flange.

A stable, low-weight wheel which is particularly suitable for high system-weight bicycles, such as electrically powered bicycles and cargo bikes, includes a hub, at least three solid-body spokes disposed rotationally symmetrical to the wheel axis, and a rim. The body of the hub, spokes and rim is made in one piece by injection molding of a glass-fiber reinforced thermoplastic. The spokes have an S-shaped cross-section with an opening angle which increases in the direction of the rim, taper from the rim towards the hub in a central cross-section of the wheel, and taper from the hub towards the rim in a wheel cross-section running through the center of least one spoke. A method for producing the wheel is also provided.

Disclosed are modular mechanical assemblies formed from durable, corrosion resistant components with sufficient strength to maintain efficient operation. The modular mechanical assemblies include a novel torsion axle assembly having a cartridge that houses a torsion bar with a splined tip. A load bearing, relatively incompressible bushing is optionally disposed about the torsion bar. The cartridge is inserted into an axle tube, and an end cap is placed over the cartridge and torsion bar. The end cap is affixed to the axle tube such that the bushing is secured within a bore in the end cap. The torsion bar tip extends through the bushing and end cap and is secured within a torsion arm. A spindle is also secured within the torsion arm. One or more components of the torsion axle assembly are made from a low alloy, medium carbon steel material that provides corrosion resistance and advantageous yield and ultimate strength properties. One or more components of the assembly can also be coated to improve corrosion resistance. Suitable coating techniques include, but are not limited to liquid ferritic nitrocarburizing, gas nitriding, electroless nickel plating, or a diamond like carbon coating process.

A wheel includes a rim having a rim well and rim flanges, a hub, and at least three spoke elements. Each spoke element forms at least one spoke between the hub and the rim. The spoke elements are fastened to an inside of the rim in a form-closed manner or a form-closed and bonded manner. In the hub region, the spoke elements are supported on each other in a circumferential direction at abutting surfaces designed therefor. A method for producing the wheel is provided.

A bicycle component comprises a base member and a first alumite layer. The base member is made of an aluminum alloy. The first alumite layer is provided on the base member. The first alumite layer has a thickness that is equal to or larger than 1.0 μm.

The invention is directed to a wheel (1) which comprises a rim (4) and a thereto connected spoke structure (3) made out of fiber reinforced plastic material. An insert (2) is embedded in the fiber reinforced material at the center of the spoke structure (3). The insert (2) protrudes in at least one region above the surface of the fiber reinforced plastic material (16) forming at least one contact area (10, 14, 5).

A wheel having a longitudinal plane normal to an axis of rotation. The wheel has a rim with side surfaces on opposite sides of the longitudinal plane. A hub is concentrically disposed relative to the rim. Two unitary side elements are disposed on opposite sides of the longitudinal plane and are coupled to the rim and to end portions of the hub. Each of the unitary side elements has an annular sidewall, a flange portion, and a plurality of spokes that do not cross the longitudinal plane and that integrally interconnect the annular sidewall and the flange portion. An end portion of each spoke of the one side element is tied to the end portion of an aligned spoke of the other side element adjacent to the sidewall to restrict the tied end portions from moving away from each other.

A hub built-in type constant velocity joint may include a plurality of wheel guide coupling portions to which wheel guides are configured to be coupled, and a hub housing which is formed between the wheel guide coupling portions and in which a discharge portion is formed to be stepped with each of the wheel guide coupling portions and configured to discharge foreign materials to the outside.