A cast aluminum wheel includes a rim element having an annular configuration defining an axis and a central element extending radially outwardly between the axis and the rim element. The rim element includes a wall extending circumferentially around the axis between a proximal bead and a distal bead. The central element includes a plurality of spokes extending radially outwardly toward the proximal bead and meets proximate the axis with adjacent of the plurality of spokes defining a cooperative feature therebetween for providing stiffness to the wheel. The spokes progressively increase in volume in a direction toward the axis from the rim element thereby providing increased mass of the spokes proximate the axis relative to the rim element.

A method for manufacturing a vehicle wheel includes: a casting process of manufacturing the wheel in a one-piece body having a forming end and a temporary flange protruding at inner and outer sides of the wheel, respectively, wherein the one-piece body further includes a resonance chamber forming groove; a primary shape machining process of forming a stepped part at an outer circumferential side of the resonance chamber forming groove; a flow forming process of bending the forming end to be seated on the stepped part; a friction stir welding process of integrally bonding a portion where the forming end and the stepped part are in close contact with each other; a fine machining process of removing the temporary flange;

and a sound-absorbing hole machining process of forming a sound-absorbing hole for communicating between the resonance chamber and an interior space of a tire in the forming end.

The present disclosure provides a process for manufacturing a light-alloy hybrid wheel comprising the following separate operation phases: obtaining a front flange with an internal profile including a tire bead seat; obtaining a rim with an annular profile including a tire bead seat at a first end and a circular flank for assembly with a part of the flange at a second end; and assembling the flange and the rim to form a wheel. The annular profiles of the flange and the rim form exterior and interior sides of the wheel. Assembling the flange and the rim comprises welding the flank of the rim and the flange together by a single friction stir weld using a pin such that the weld is exposed at the exterior and interior sides of the wheel.

A novel hollow shaft manufacturing method includes the steps of hollow cold-rolling of seamless steel pipe, cutting, annealing and surface treatment, forming by forging, precision machining, and heat treatment. The present invention uses a new process instead of the traditional process. The forging process using high-strength cold-rolled seamless steel pipes has fewer steps than using bar stock: saving three forging passes, one annealing pass and one surface treatment pass, hence saving about ½ in time and cost, shortening the cycle, reducing costs, reducing energy consumption and reducing the three wastes, increasing the stock utilization rate to about 68%, and reducing the inter-process cost calculated by weight. For the same products, using this process can shorten the production cycle.

A method for manufacturing a vehicle wheel of the present invention includes a step of performing an edge treatment including deburring of a spoke edge generated by lathe processing. For the edge treatment, a cutting tool as hale type tool for non-rotational processing is used, and the cutting tool is provided with a processing blade having a recessed blade edge having an R shape or polygonal C shape protruding from an outer peripheral surface on a side of a tip end of the rod-shaped cutting tool connected to a rod-shaped shank portion. A processing machine capable of CNC of four or more axes is used. With the cutting tool standing upright against a disc surface, the blade edge of the processing blade is applied to the spoke edge, and the cutting tool is continuously moved relative to the spoke edge along a ridgeline of the spoke edge for scraping.

A manufacturing apparatus for a drive disk includes: an upper member and a lower member each including a base and protrusions. Each protrusion is defined by a plurality of surfaces including a first side surface inclined with respect to opposed surfaces of the drive disk and a second side surface parallel to the opposed surfaces. The first side surface of the protrusion of the upper member and the first side surface of the protrusion of the lower member are parallel to each other and face away from each other. The second side surface of the protrusion of the upper member and the second side surface of the protrusion of the lower member face away from each other. The first side surface of the protrusion of the upper member and the first side surface of the protrusion of the lower member come into contact with each other to form the slot.

A fabricated vehicle wheel comprises a wheel disc and a wheel rim. The wheel disc has an annular hub portion, a center hub hole in the hub portion, opposite inboard and outboard faces of the hub portion, a plurality of circumferentially spaced lug bolt holes in the hub portion, a plurality of lightener pockets in the hub portion, and an extension portion. The lug bolt holes and the lightener pockets alternate around a circumference of the hub portion. An axis extends through the hub hole. The inboard face is planar and configured to mount to a vehicle. The inboard face is perpendicular to the axis and the extension portion extends from the hub portion along the axis. The wheel rim is secured to the extension portion.

The present invention discloses a carbon fiber spoke and a manufacturing method thereof. The carbon fiber spoke includes a spoke body made of carbon fiber, a screw bushing that is fit and connected with rim and a nut cap bushing that is fit and connected with the hub. Two end parts of the spoke body are provided with solid joints. The outside surface of the solid joint is provided with a first tapered section. The screw bushing and the nut cap bushing are provided with penetrable mounting holes. The hole wall surrounding the mounting hole is provided with a second tapered section. The mounting hole of the screw bushing and the mounting hole of the nut cap bushing are respectively fixed to the two solid joints; the second tapered section of the mounting hole and the first tapered section of the solid joint are fit and connected together.

The disclosure discloses a wheel rim straightening device. The wheel rim straightening device includes a lifting platform; the lifting platform is symmetrically provided with a left horizontal sliding table and a right horizontal sliding table; the left horizontal sliding table and the right horizontal sliding table are each provided with a vertical sliding table; and the two vertical sliding tables are provided with an inner pressure head which extends outwardly and corresponds to an outer pressure head, and a first runout detecting gauge corresponding to a second runout detecting gauge.

A process for manufacturing a light-alloy hybrid wheel, implements the following separate operation phases: making a flange with an internal profile capable of constituting a tire bead seat; making a rim with, on one side, an outer profile capable of constituting a tire bead seat and, on the other side, a circular flank for assembly with a part of the flange; and assembling the flange with the rim, at the seat of said flange and the circular flank of the rim. The rim is made according to the following consecutive operations: an operation of manufacturing a circular flank; then an operation of expanding said circular flank to the size of the final rim in a single step; then an operation of cold or hot flospinning of said circular flank so as to obtain the rim in the final shape and profile thereof, comprising a shoulder only on the side that will not be welded to the flange.