The tire has a load index that is at least 118 and two layers of reinforcing elements. Each of the layers has a breaking force per unit width that is higher than 2900 daN/dm. A minimum strength per unit width, measured for an elongation of less than 10%, of the second layer is greater than 20% of the minimum strength per unit width, measured for an elongation of less than 10%, of the first layer. The reinforcing elements of the first layer have a thread count that is higher than 300 tex. The reinforcing elements of the two layers have a thread count of less than 750 tex. The elongation of the reinforcing elements of the second layer are greater than 8% under a force of 20 daN and the secant elastic modulus values under tension at 10% elongation, Mt, Mj, satisfy the relationship Mt/Mj1.

A method of building a tire having no ply turnup is described. The method includes the steps of applying an inner liner and chafer onto a tire building drum; radially expanding the center portion of the drum and applying a first column bead, applying a layer of ply followed by the winding of a second column bead and the application of an apex, turning up the chafer and then inflating the carcass under low pressure below 150 mbars, applying the tread, applying the sidewall. A method of molding a green tire having a first and second bead area is described herein, wherein the method includes the steps of: inserting a tire clamping device inside a tire bladder and then inserting the tire clamping device and the bladder into the green tire, aligning the outer surfaces of the tire clamping device are in engagement with a respective bead area of the tire so that each tire bead area is clamped between a respective upper and lower mold ring and the tire clamping device during cure.

A method of building a tire having no ply turnup is described. The method includes the steps of applying an inner liner and chafer onto a tire building drum; radially expanding the center portion of the drum and applying a first column bead, applying a layer of ply followed by a second column bead, turning up the chafer and then inflating the carcass under low pressure below 150 mbars, applying the tread, applying the sidewall. A method of molding a green tire having a first and second bead area is described herein, wherein the method includes the steps of: inserting a tire clamping device inside a tire bladder and then inserting the tire clamping device and the bladder into the green tire, aligning the outer surfaces of the tire clamping device are in engagement with a respective bead area of the tire so that each tire bead area is clamped between a respective upper and lower mold ring and the tire clamping device during cure.

A run-flat tire comprises a tread portion, sidewall portions, bead portions, and a carcass ply extending between the bead portions. The sidewall portions are each provided therein with a sidewall reinforcing rubber layer having a crescent-shaped cross sectional shape and disposed on the axially inside of the carcass ply. The sidewall portions are each provided in the axially outer surface thereof with a rim protector which projects radially outward most on the radially outside of the radially inner edge of the sidewall reinforcing rubber layer. The bead portions are each provided therein with an axially inside core and an axially outside core between which each radially inner edge portion of the carcass ply is secured. When measured along a normal line drawn normally to the carcass ply from an apex of the rim protector, the thickness of the sidewall reinforcing rubber layer is in a range of from 29% to 35% of the thickness of the tire.

A pneumatic tire has a turned-up carcass ply and a non-turnup carcass ply. The turned-up carcass ply is turned up around bead cores in respective bead portions from the inside to outside of the tire so as to form a pair of turned up portions extending radially outwardly on the axially outsides of the respective bead cores, and a main portion extending between the turned up portions. The non-turnup carcass ply extends between the bead portions and terminates to have edges positioned on the axially outsides of the respective turned up portions. The bead portions are each provided on its outer surface with vent lines protruding therefrom and extending continuously in the tire circumferential direction. The vent lines include a radially outer vent line formed radially outside the edges of the non-turnup carcass ply, and a radially inner vent line formed radially inside the edges of the non-turnup carcass ply.

A method for manufacturing a tire, the method includes arranging bead members onto a molding drum on axially both end sides thereof such that outer surfaces of bead reinforcing rubber components of the bead members have bent faces each having an inverse V-shaped manner protruding radially outwardly, winding a non-turn-up carcass ply on the molding drum such that axially both end portions of the non-turn-up carcass ply cover the respective bent faces, joining the axially both end portions of the non-turn-up carcass ply wound on the molding drum to the respective bent faces. The joining includes a first step for reforming each end portion of the non-turn-up carcass ply in an inverse V-shaped manner so as to be along a respective one of the bent faces, and a second step for pressing reformed end portions of the non-turn-up carcass ply onto the respective bent faces using respective press rollers.

Each of at least two layers of a carcass reinforcement has a breaking force per unit width higher than 2250 daN/dm. The minimum strength per unit width, measured for an elongation of less than 10%, of a second layer of carcass reinforcement is strictly greater than a value equal to 20% of the minimum strength per unit width, measured for an elongation of less than 10%, of a first layer of carcass reinforcement. The reinforcing elements of the two layers of carcass reinforcement have a thread count of less than 750 tex. The elongation of the reinforcing elements of the second layer of carcass reinforcement is greater than 4% under a force of 20 daN, and the secant elastic modulus values under tension at 10% elongation, Mt, Mj, satisfy the relationship Mt/Mj1.

A tire includes a tread, a sidewall extending from one edge of the tread approximately in a radially inward direction to a bead structure, and a carcass extending along an axially inner side of the sidewall to the bead structure. The carcass includes a first ply and a second ply extending radially inward from the sidewall to a terminal end directly adjacent the bead structure. The bead structure includes a circumferentially extending bead core axially inward of the sidewall, a chafer extending radially inward toward the bead core, an apex abutting the bead core, and an inner stiffener member disposed between the first ply and the apex, the inner stiffener member extending radially outward from a location proximate the bead core to a location radially outward from the apex.

A ply of a carcass of a pneumatic radial tire includes a turn-up ply and a down ply. The turn-up ply includes: a main body portion disposed between a pair of bead cores; turn-up portions around the bead cores from an inside toward an outside in a tire width direction. The down ply extends up to an inside in a radial direction of the bead cores so as to cover the turn-up ply including the turn-up portions from an outside. A curvature is formed at either one of a down ply predetermined portion of the down ply, which covers a turn-up end portion of the turn-up portion of the down ply from an outside in the tire width direction, and a turn-up ply portion that covers the turn-up end portion of the turn-up portion in the main body portion of the turn-up ply from inside in the tire width direction.

A tire whose pressure-proofing performance and impact durability can be improved, is provided. The tire includes: a tire frame member which is made of resin and includes: a bead portion covering a bead core; a side portion extending outwardly in a tire radial direction from the bead portion; and a crown portion extending inwardly in a tire width direction from the side portion, and the tire also includes a reinforcing layer which includes plural cords covered by resin or rubber and which extends from the bead portion to the side portion of the tire frame member to cover at least an inner peripheral surface of the side portion.