A vehicle rear suspension structure includes a torsion beam and a pair of arm units. Each of the arm units includes a trailing arm formed in a tubular shape extending in the vehicle front-rear direction, an end plate occluding a rear side opening of the trailing arm, an upper reinforcing member, and a lower reinforcing member. A shaft insertion hole is formed in an inner side portion of a rear arm of the trailing arm, the upper reinforcing member is joined to the rear arm to fit an upper side edge portion of a peripheral edge portion of the shaft insertion hole, and the lower reinforcing member is joined to the rear arm to fit a lower side edge portion of the peripheral edge portion of the shaft insertion hole.

An axle assembly that includes first and second hanger brackets and at least one cross brace. The first and second hanger brackets may be spaced apart from each other and may be adapted to be mounted to a chassis of a vehicle. The cross brace may extend from the first hanger bracket to the second hanger bracket.

A manufacturing method of a member according to an aspect of the present invention is a manufacturing method of a member including a specific three-dimensional tubular portion, the manufacturing method including: a U-forming step of performing U-forming on metal material sheet using a U-forming die and punch including a U-forming punch to manufacture a U-formed article having a recessed cross-sectional shape; and an O-forming step of causing side end portions of the U-formed article to abut each other by an O-forming die to form abutting portions, in which a forming condition ratio a=Du/Do is set to 0.85 to 0.95.

A coupled torsion beam axle (CTBA) bushing is press-fitted into a bushing bracket provided at a tip of a trailing arm at each of two opposite sides of a CTBA suspension system. In particular, the CTBA bushing includes: an outer pipe including a through-hole formed therein; an inner pipe positioned in the through-hole; and a bushing rubber disposed in the through-hole and positioned between an outer peripheral surface of the inner pipe and an inner peripheral surface of the outer pipe, in which the bushing rubber includes: first compounds extending in a first direction, which is a diameter direction of the inner pipe, with the inner pipe interposed therebetween; and a second compounds integrated with the first compounds and extending in a second direction, which is perpendicular to the first direction, with the inner pipe interposed therebetween.

A removable spindle assembly improvement comprised of a spindle housing end unit having a threaded cavity. A corresponding threaded removable spindle is torqued into the threaded cavity. The spindle has a tapered section that includes O-rings for creating a seal along the corresponding section of the cavity to prevent corrosion which assists in the elimination of spindle seizure within the spindle housing end unit's cavity. The spindle housing end unit's housing includes at least two threaded apertures that cooperate with sealed set screws for securing the spindle in place during operation. The set screws are placed apart at an odd number of 15 degree increments. This assembly facilitates easy removal and replacement of a spindle on a spring axle.

A vehicle frame apparatus that is configured to be operably secured to a vehicle so as to provide modifications to the vehicle in order to facilitate the vehicle accepting accessories such as but not limited to a wheelchair tub. The present invention includes a hanger assembly wherein the hanger assembly includes an upper portion and a lower portion. The hanger assembly is operably to provide a lower mounting position for the axle on vehicles having independent wheel suspension. The present invention further includes an upper spring mount and a lower spring mount. The lower spring mount provides a spring retention member configured to assist in position maintenance of the lower end of a spring. An upper shock mount is included so as to position the shock in a proper position. A hub spacer is also included so as to move the hub outward from the axle.

A torsion beam suspension includes two trailing arm portions, in which each of the trailing arm portions includes an elastic supporting portion and an extending portion, and the extending portion extends from the elastic supporting portion toward an inner side of a vehicle body in a width direction, and a torsion beam fixed to the extending portion of each of the trailing arm portions.

A rear axle for a two-track vehicle includes a first trailing arm, a first wheel carrier with a first wheel center and a first longitudinal strut, which form a first coupling mechanism that is effective in a longitudinal and/or a vertical direction of the vehicle. A second trailing arm and a second wheel carrier with a second wheel center and a second longitudinal strut form a second coupling mechanism that is effective in a longitudinal and/or a vertical direction of the vehicle, and a crossmember is firmly connected to the first trailing arm and to the second trailing arm and has a shear center. The first coupling mechanism has a first instantaneous center of rotation located on the front side and above the first wheel center, and the second coupling mechanism has a second instantaneous center of rotation located on the front side and above the second wheel center. A two-track vehicle having a chassis or an underbody includes such a rear axle arranged on the chassis or on the underbody.

The twist axle assembly includes a cross beam that extends along a length between opposite ends, and a pair of trailing arms are fixedly attached with the opposite ends. A spindle plate is fixedly attached with each of the trailing arms. For each spindle plate and trailing arm combination, the spindle plate and trailing arm are provided with cooperating orbital adjustment features which allow an orientation of the spindle plate relative to the trailing arm to be adjusted prior to the spindle plate being fixedly attached with the trailing arm for allowing preselection of a camber angle, a caster angle, and a toe angle for a wheel to be coupled with the spindle plate.

A torsion beam of a coupled torsion beam axle may include an external beam having a first cross-section in which an external protrusion of a middle end portion of the external beam is formed to protrude toward upward in a longitudinal direction of the external beam, and external skirt portions are vertically extended along the longitudinal direction at both end portions of the external protrusion; and an internal beam having a second cross-section in which an internal protrusion of a middle end portion in the internal beam is inserted into the external beam to face the external protrusion of the external beam, and internal skirt portions are extended in a vertical direction at both end portions of the internal protrusion, and each external surface of the internal skirt portions and each internal surface of the external skirt portions are surface-bonded in a mutually matched state. A gap is formed between an external surface of the internal protrusion and an internal surface of the external protrusion to form a closed cross-section.