This spring used for a suspension device for a vehicle is provided with: a metal wire material which constitutes a spring section and which has a cover layer provided on the surface thereof; and a seat section which is subjected to a load acting on the spring section, is formed from an elastically deformable material, has a groove section into which the wire material fits, and is bonded to the wire material by an adhesive. The minimum thickness of the portion of the adhesive, which protrudes from the groove section, is greater than or equal to the thickness of an adhesion layer formed in the groove section.

A shock absorber having a metal damper tube and base assembly is provided. The base assembly, which includes a composite mounting attachment made of a composite material, such as a recyclable thermoplastic, is fixed to an external surface of the metal damper tube, which may be a finished product. A cavity in the composite mounting attachment houses at least a portion of the metal damper tube and thus defines an overlapping region where the composite mounting attachment and the metal damper tube are co-extensive with each other. One or more windows are provided in the overlapping region of the composite mounting attachment where the metal damper tube is left exposed. This helps to promote heat dissipation away from the metal damper tube while reducing weight and heat transmission from the metal damper tube to the composite mounting attachment to reduce overheating of the composite material.

A spring assembly for a non-rail wheeled or tracked vehicle is provided. The spring assembly includes a piston, and a sleeve with variable thickness. The sleeve is made from an unreinforced synthetic elastomeric material and being free of reinforcing fibers. The sleeve is coupled with a plurality of end components and defines a deformable pressure vessel, and the deformable pressure vessel supplies a support force.

A damper assembly includes a pressure tube defining a first chamber and a piston movable within the first chamber. The damper assembly includes a reserve tube defining a second chamber. The damper assembly includes a cylinder end attached to the pressure tube, the cylinder end defining a passage in fluid communication with the first chamber and the second chamber. The damper assembly includes an orifice disc attached to the cylinder end and defining an opening in fluid communication with the passage. The damper assembly includes a check disc attached to the cylinder end, the check disc movable from a first position spaced from orifice disc to a second position abutting the orifice disc. Movement of the piston within the first chamber causes fluid flow between the first chamber and the second chamber via the passage of the cylinder end. The check disc and the orifice disc limit a rate of such fluid flow.

A damper includes a pressure tube extending about a longitudinal axis and defining an inner volume. The damper includes a piston attached to a piston rod and slidably disposed within the pressure tube. The piston divides the inner volume of the pressure tube into a first working chamber and a second working chamber. The damper includes a fluid connector having a first wall and a second wall, each elongated along the longitudinal axis and sealed to the pressure tube. The fluid connector has a third wall elongated along the longitudinal axis and extending from the first wall to the second wall. The pressure tube defines an opening at the first working chamber, and the third wall of the fluid connector defines an opening spaced from the opening of the pressure tube. The first wall, the second wall, and the third wall define a passage extending from the opening of the pressure tube to the opening of the third wall.

A method for forming an air spring for a vehicle including a frame coupled to the air spring includes heating an elastomeric base material to a melting point of the elastomeric base material, thereby forming a melted elastomeric base material, forming a sleeve from the melted elastomeric base material, the sleeve being substantially free of textile reinforcing fibers, and engaging the sleeve with end components, the sleeve and the end components defining a deformable pressure vessel, where the deformable pressure vessel supplies a supporting force.

An accumulator for a damper is provided. The accumulator includes a housing defining a longitudinal axis, a fluid connector and a bag. The bag includes a plurality of annular discs disposed adjacent to each other. Each annular disc includes an inner diameter defining a through aperture and an outer diameter. The plurality of annular discs includes a first end disc, a second end disc and one or more intermediate discs. Each intermediate disc is disposed between two adjacent annular discs. The inner diameter of the first end disc is connected to the fluid connector. The inner diameter of each intermediate disc is connected to the inner diameter of one adjacent annular disc. The outer diameter of each intermediate disc is connected to the outer diameter of the other adjacent annular disc. A solid cover disc is connected to the outer diameter of the second end disc.

A shock absorber having a metal damper tube and base assembly is provided. The base assembly, which includes a composite mounting attachment made of a composite material, such as a recyclable thermoplastic, is fixed to an external surface of the metal damper tube, which may be a finished product. A cavity in the composite mounting attachment houses at least a portion of the metal damper tube and thus defines an overlapping region where the composite mounting attachment and the metal damper tube are co-extensive with each other. One or more windows are provided in the overlapping region of the composite mounting attachment where the metal damper tube is left exposed. This helps to promote heat dissipation away from the metal damper tube while reducing weight and heat transmission from the metal damper tube to the composite mounting attachment to reduce overheating of the composite material.

An embodiment composite material spring for a suspension device of a vehicle includes a leaf spring configured to be installed in a body of the vehicle and a wheel of the vehicle, a first fluid container installed at a left side of a center of the leaf spring and including a first magnetorheological fluid, and a second fluid container installed at a right side of the center of the leaf spring and including a second magnetorheological fluid.

A damper assembly includes a pressure tube defining a first chamber and a piston movable within the first chamber. The damper assembly includes a reserve tube defining a second chamber. The damper assembly includes a cylinder end attached to the pressure tube, the cylinder end defining a passage in fluid communication with the first chamber and the second chamber. The damper assembly includes an orifice disc attached to the cylinder end and defining an opening in fluid communication with the passage. The damper assembly includes a check disc attached to the cylinder end, the check disc movable from a first position spaced from orifice disc to a second position abutting the orifice disc. Movement of the piston within the first chamber causes fluid flow between the first chamber and the second chamber via the passage of the cylinder end. The check disc and the orifice disc limit a rate of such fluid flow.