A modified fuel tank for utility, off-road and all-terrain vehicles. The modified fuel tank has a built-up first side and a thinner second side, wherein a modified opening is formed through a portion of both. A modified insert is dimensioned and adapted to engage the periphery of the modified opening through a sidewall including a curved portion and a tapered portion to accommodate the transition between the first side and the second side. A pump assembly with a built-in regulator is supported by the modified insert, by way of a retaining lip and a seal and retaining ring, so that the pump assembly is fluidly coupled to the fuel compartment of the modified fuel tank, and an outlet protrudes just above the modified insert.

A fuel pump system, comprising an inlet line and a motorized pump, a first selector valve in fluid communication with an inlet line at a first inlet port and in fluid communication with the motorized pump outlet via a first outlet branch at a second inlet port to receive fuel from the motorized pump outlet. The system can also include a main fuel pump in fluid communication with the first selector valve and a second selector valve, wherein the second selector valve can be in fluid communication with the main fuel pump and in fluid communication with the motorized pump outlet.

A fuel pump cover apparatus includes a fuel pump assembly configured to be attached to a fuel tank, and a lock ring disposed on the fuel pump assembly configured to fix the fuel pump assembly to the fuel tank and having a plurality of slots. A cover ring is placed over the lock ring and includes a plurality of clipping devices disposed under the cover ring to be attached to the slots of the lock ring, and spring retainers disposed under the cover ring to apply pressure between the cover ring and the fuel pump assembly. A cover is disposed over the cover ring to cover the fuel pump assembly, and a plurality of retaining members is arranged between the cover and the cover ring to removably attach the cover to the cover ring.

Methods and systems are provided for diagnosing leaks/degradation in a fuel system. In one example, a system for a vehicle may comprise a variable volume device disposed within a fuel tank; an atmospheric port of the variable volume device fluidly coupled to a vent line upstream of a hydrocarbon sensor housed in the vent line, the vent line coupling a fuel vapor canister to atmosphere; and a controller storing instructions for monitoring output of the hydrocarbon sensor; and generating an indication of a degradation in the variable volume device based on the monitored hydrocarbon sensor. In this way, it is possible to effectively detect a degradation/leak in the variable volume device with minimal specialized components in the fuel system.

A total dimension of spacing dimensions of a gap provided by a metal rod on a side opposite to a metal housing in a first assembling structure and a second assembling structure is set to be larger than a difference in a thermal expansion amount between a resin lid main body and the metal housing in a reference radial direction when a temperature exceeds a reference temperature. A total dimension of each of a spacing dimension of a gap provided by the metal rod on a side toward the metal housing and a spacing dimension between a resin protrusion and the metal housing in the first assembling structure and the second assembling structure is set to be larger than a difference in a thermal shrinkage amount between the resin lid main body and the metal housing in the reference radial direction when a temperature falls below the reference temperature.

An in-tank fuel pump assembly and mounting system is disclosed which may be configured for mounting inside a fuel tank. The assembly includes a pump housing, pump mounted to the housing, and pressure relief valve. The housing may comprise upper and lower pump housing units coupled together. The upper housing unit is configured for mounting to a tank opening, which in one implementation may be the fuel fill opening. The lower housing unit extends into the tank to approximately the bottom of the tank. A fuel fill fluid pathway is created through the housing for adding fuel to the tank while the pump assembly remains in situ. The upper housing unit may include a removable fuel cap. The pump housing may include an integral vapor trap.

A fuel-feeding device may include a fuel tank storing fuel therein, a fuel pump configured to feed the fuel in the fuel tank to an engine through a fuel-feeding conduit, an aspirator configured to generate a negative pressure therein using a flow of the fuel flowing through a branched conduit branched from the fuel-feeding conduit, a negative pressure sensor configured to detect the negative pressure generated by the aspirator, and a control device configured to control a revolution speed of the fuel pump. The control device is configured to determine a sign of vapor generation in the fuel stored in the fuel tank based on detection information of the negative pressure sensor.

A universal fuel-supply assembly is adaptable during manufacturing to be made for use with one of multiple different fuel types (e.g., gasoline or diesel fuel). A method for assembling a fuel-supply assembly includes providing a plate structure configured to be secured to a fuel tank. The plate structure has multiple bosses. According to one example, the method determines whether the fuel-supply assembly is for use as a diesel fuel-supply assembly or as a gasoline fuel-supply assembly. The method provides an opening through one of two different bosses that communicates with both the top side and the bottom side of the plate structure depending on whether the fuel-supply assembly is for use as a diesel fuel-supply assembly or a gasoline fuel-supply assembly.

To provide a component mounting structure for a fuel tank capable of suppressing an increase in the weight of the tank body and reducing the weight and thickness of the fuel tank component, the component mounting structure includes: a tank body (2) provided with an oblong opening (2a); a pump module (3) serving as a tank component mounted to the tank body (2); a flange (5) that is provided to the pump module (3) so as to project out from an outer surface of the pump module (3), has an oblong contour larger than the opening (2a) and having a minor dimension (W2) smaller than a major dimension (L1) of the opening (2a), and is placed inside the tank body (2) through the opening (2a) with an edge thereof opposing the tank body (2) over an entire circumference; a sealing member (7) placed between the tank body (2) and the flange (5); and a fastening member (8b•9, 11•12) that holds the pump module (3) to the tank body (2) while compressing the sealing member (7) via the flange (5).

A fuel tank apparatus is disposed above an engine. The fuel tank apparatus includes a fuel tank in which fuel is stored and a fuel pump coupled to the bottom of the fuel tank. A heat-shield cover that covers a portion of the fuel pump, which portion is exposed from the fuel tank, to shield the portion from heat of the engine is mounted on a coupling portion between the fuel pump and the fuel tank.