The semiconductor device including: a semiconductor layer extending in a first direction, the semiconductor layer including a pair of source/drain regions and a channel region, a gate extending on the semiconductor layer to cover the channel region, and a gate dielectric layer interposed between the channel region and the gate, a corner insulating spacer having a first surface and a second surface, the first surface extending in the second direction along a side wall of the gate, the first surface covering from a side portion of the gate dielectric layer to at least a portion of the side wall of the gate, and the second surface covering a portion of the semiconductor layer, and an outer portion insulating spacer covering the side wall of the gate above the corner insulating spacer, the outer portion insulating spacer having a smaller dielectric constant than the corner insulating spacer, may be provided.

A semiconductor device that includes a gate structure on a channel region of a semiconductor device. Source and drain regions may be present on opposing sides of the channel region. The semiconductor device may further include a composite gate sidewall spacer present on a sidewall of the gate structure. The composite gate sidewall spacer may include a first composition portion having an air gap encapsulated therein, and a second composition portion that is entirely solid and present atop the first composition portion.

Semiconductor devices including a stressor in a recess and methods of forming the semiconductor devices are provided. The methods may include forming a fast etching region comprising phosphorous in an active region and forming a first trench in the active region by recessing the fast etching region. The methods may also include forming a second trench in the active region by enlarging the first trench using a directional etch process and forming a stressor in the second trench. The second trench may include a notched portion of the active region.

A method of fabricating a semiconductor device is disclosed. The method includes forming a fin structure on a substrate; forming a dummy gate over the fin structure; forming spacers on sides of the dummy gate; forming a doped region within the fin structure; replacing the dummy gate with a metal gate; replacing an upper portion of the metal gate with a first dielectric layer; forming a conductive layer directly on the doped region; replacing an upper portion of the conductive layer with a second dielectric layer; removing the first dielectric layer thereby exposing a sidewall of the spacer; removing an upper portion of the spacer to thereby expose a sidewall of the second dielectric layer; removing at least a portion of the second dielectric layer to form a trench; and forming a conductive plug in the trench.

A semiconductor device and method of formation are provided herein. A semiconductor device includes a fin having a first wall extending along a first plane, the fin including a doped region defining a first furrow on a first side of the first plane. A dielectric is disposed within the first furrow, such that the dielectric is in contact with the first furrow between a first end of the dielectric and a second end of the dielectric. The first end is separated a first distance from the first plane. The dielectric disposed within the furrow increases the isolation of a channel portion of adjacent fins, and thus decreases current leakage of a FinFet, as compared to a FinFet including fins that do not include a dielectric disposed within a furrow.

A method of manufacturing a semiconductor device is provided in the present invention. Multiple spacer layers are used in the invention to form spacers with different predetermined thickness on different active regions or devices, thus the spacing between the strained silicon structure and the gate structure (SiGe-to-Gate) can be properly controlled and adjusted to achieve better and more uniform performance for various devices and circuit layouts.

A method of forming a finFET device includes forming a plurality of fins on a substrate; forming a plurality of dummy gate structures over the plurality of fins, the dummy gate structures including gate sidewall spacers; performing an epitaxial growth process to merge the plurality of fins at locations not covered by the dummy gate structures; forming an interlevel dielectric (ILD) layer over the dummy gate structures and merged fins, the ILD layer comprising a first dielectric material; removing portions of the ILD layer and the merged fins so as to define trenches; and filling the trenches with a second dielectric material having an etch selectivity with respect to the first dielectric material, and wherein the gate sidewall spacers also comprise the second dielectric material such that regions of the merged fins in active areas are surrounded by the second dielectric material.

An electronic circuit includes a plurality of fin lines on a substrate and a plurality of gate lines with a first line width, crossing over the fin lines. The gate lines are parallel and have a plurality of discontinuous regions forming as a plurality of slots. A region of any one of the gate lines adjacent to an unbalance of the slots has a second line width smaller than the first line width.

Unfilled gaps are provided as spacers between gate stacks and electrically conductive source/drain contacts to reduce parasitic capacitance in CMOS structures. Sidewall spacers are removed partially or entirely from portions of the gate stacks and replaced by materials such as amorphous semiconductor materials. Source/drain contacts subsequently formed on source/drain regions adjoin the spacer replacement material. Selective removal of the spacer replacement material leaves unfilled gaps between the source/drain contacts and the gate stacks. The unfilled gaps are then sealed by a dielectric layer that leaves the gaps substantially unfilled.

The present disclosure provides a semiconductor structure. The semiconductor structure includes a fin active region formed on a semiconductor substrate and spanning between a first sidewall of a first shallow trench isolation (STI) feature and a second sidewall of a second STI feature; an anti-punch through (APT) feature of a first type conductivity; and a channel material layer of the first type conductivity, disposed on the APT feature and having a second doping concentration less than the first doping concentration. The APT feature is formed on the fin active region, spans between the first sidewall and the second sidewall, and has a first doping concentration.