Structures and formation methods of a semiconductor device structure are provided. The method includes forming first and second fin structures over a semiconductor substrate. Each of the first and second fin structures has an upper portion and a lower portion. The method also includes forming a phosphosilicate glass (PSG) layer surrounding the upper and lower portions of the first fin structure. The method further includes doping the PSG layer to form a doped PSG layer. In addition, the method includes forming a borosilicate glass (BSG) layer surrounding the upper and lower portions of the second fin structure. The BSG layer extends over the doped PSG layer. The method also includes forming an isolation layer over the BSG layer. The method further includes partially etching the isolation layer, the BSG layer and the doped PSG layer to expose the upper portions of the first and second fin structures.

The present disclosure describes method to form a semiconductor device having a gate dielectric layer with controlled doping and to form multiple devices with different V.sub.t. The method includes forming a gate dielectric layer on a fin structure, forming a buffer layer on the gate dielectric layer, and forming a dopant source layer including a dopant on the buffer layer. The gate dielectric layer includes an interfacial layer on the fin structure and a high-k dielectric layer on the interfacial layer. The method further includes doping a portion of the high-k dielectric layer adjacent to the interfacial layer with the dopant, removing the dopant source layer and the buffer layer, forming a dopant pulling layer on the gate dielectric layer, and tuning the dopant in the gate dielectric layer by the dopant pulling layer.

A method of fabricating a semiconductor device includes forming a fin feature over a substrate having a first region and a second region, forming a gate stack over the fin feature in the first region and forming a spacer layer over the gate stack in the first region and over the fin feature in the second region. The spacer layer is disposed along sidewalls of the gate stack and the fin feature, respectively. The method also includes removing the spacer layer along sidewalls of the fin feature in the second region without removing the spacer layer along sidewalls of the gate stack in the first region.

A fin field effect transistor (FinFET) comprises a substrate; a fin over the substrate, the fin having a channel region; a gate structure engaging the fin adjacent to the channel region; and a spacer on sidewalls of the gate structure. The FinFET further includes first and second heavily doped source/drain (HDD) features at least partially in the fin, on opposing sides of the gate structure, and adjacent to the spacer. The FinFET further includes first and second lightly doped source/drain (LDD) regions in the fin between the first and second HDD features, respectively, and the channel region. A sidewall of the first HDD feature and a sidewall of the first LDD region have substantially a same shape.

A semiconductor device includes a first FinFET device and a second FinFET device. The first FinFET device includes a first gate, a first source, and a first drain. The first FinFET device has a first source/drain proximity. The second FinFET device includes a second gate, a second source, and a second drain. The second FinFET device has a second source/drain proximity that is smaller than the first source/drain proximity. In some embodiments, \the first FinFET device is an Input/Output (I/O) device, and the second FinFET device is a non-I/O device such as a core device. In some embodiments, the greater source/drain proximity of the first FinFET device is due to an extra spacer of the first FinFET device that does not exist for the second FinFET device.

A method for manufacturing a semiconductor device includes providing a substrate structure comprising a substrate, a plurality of fins on the substrate and a hardmask on the fins, forming an insulating layer on the substrate structure covering the fins and the hardmask, removing a portion of the insulating layer by etching to expose the hardmask, removing the hardmask, and performing a fluorine ion implantation into a top portion of the fins. The implanted fluorine ions passivate dangling bonds in the top portion of the fins, thereby improving the reliability of the semiconductor device.

The present disclosure provides a method for fabricating a fin field-effect transistor (fin-FET), including: providing a substrate having a plurality of discrete fin structures thereon; forming a chemical oxide layer on at least a sidewall of a fin structure; forming a doped layer containing doping ions on the chemical oxide layer; and annealing the doped layer such that the doping ions diffuse into the fin structure to form a doped region.

A semiconductor device and a method of manufacturing the semiconductor device are provided. The semiconductor device includes a fin extending along a first direction over a substrate and a gate structure extending in a second direction overlying the fin. The gate structure includes a gate dielectric layer overlying the fin, a gate electrode overlying the gate dielectric layer, and a first insulating gate sidewall on a first lateral surface of the gate electrode extending along the second direction. A source/drain region is formed in the fin in a region adjacent the gate structure. A portion of the source/drain region extends under the insulating gate sidewall for a substantially constant distance along the first direction.

A method of introducing self-aligned dopants in semiconductor fins and the resulting device are provided. Embodiments include providing semiconductor fins on first and second portions of a substrate; forming a BSG layer on side surfaces of the semiconductor fins on the first portion of the substrate; forming a first SiN layer on the BSG layer; forming a high quality oxide layer over an upper surface of the substrate, the first SiN layer and side surfaces of the semiconductor fins on the second portion of the substrate; forming a PSG layer over the high quality oxide layer on the second portion of the substrate and side surfaces of the semiconductor fins on the second portion of the substrate; and forming a second SiN layer over the high quality oxide layer and the PSG layer.

A method for doping punch through stoppers (PTSs) includes forming fins in a monocrystalline substrate, forming a dielectric layer at a base portion between the fins and forming spacers on sidewalls of the fins down to a top portion of the dielectric layer. The dielectric layer is recessed to form gaps between the top portion of the dielectric layer and the spacer to expose the fins in the gaps. The fins are doped through the gaps to form PTSs in the fins.