An electric drive system (100) used in an electric vehicle or a hybrid electric vehicle to drive the vehicle's wheels to rotate. The electric drive system (100) includes an electric motor (300). The electric motor (300) includes a housing in which a stator and a rotor are received. A transmission device (400) is operatively coupled to the electric motor (300); and an output shaft (500) is operatively coupled to the transmission device (400). The output shaft (500) extends from the transmission device (400) and is substantially parallel to the rotor's axis of the electric motor (300). The electric drive system (100) also includes an inverter (200) secured over the housing of the electric motor (300) such that the inverter is located between the output shaft (500) and the housing of the electric motor (300).

Various embodiments of a two-stage on-board battery charger that can generate a wide range of output voltages is described herein. Generally, the battery charger employs a first stage buck and boost Power Factor Correction (PFC) converter, and a second stage DC-DC converter. The buck and boost PFC converter is capable of generating variable intermediate DC-link voltages which allow the on-board battery charger to efficiently generate the wider range of output voltages.

A stationary induction charging station for a vehicle is disclosed. The stationary induction charging station includes an induction charging device, an energy transfer module for contact-free energy transfer, and an electronic unit. According to an example, the energy transfer module and the electronic unit are spatially combined.

A method for manufacturing a stator for an electric machine, having the following steps: inserting a cast body with a nozzle from a first side of the stator into the stator, inserting a cast counterbody from a second opposing side of the stator into the stator, casting the stator with thermoplastic, thermosetting plastic, or resin by means of the nozzle, curing the thermoplastic, thermosetting plastic, or resin, wherein following the curing a cast-on piece of the thermoplastic, thermosetting plastic, or resin is sheared off using a rotational movement of the cast body or cast counterbody.

A oil supply unit includes an axial body including an axial through hole along an axis and disposed so as to be rotatable around the axis, a pipe member disposed along the axis inside the axial through hole, a support member supporting an axial end of the pipe member, and a partitioning member partitioning a circular space between the axial body and an the pipe member to an axial direction. A first through hole and a second through hole are respectively formed to penetrate the pipe member and the axial body so that an oil supplied to an inside of the pipe member flows to a radial outside of the axial body through the circular space, and the partitioning member includes a tapered portion extending toward a radial inside and the axial direction of the axial body from the inner circumferential surface of the axial body.

A battery cooling system includes a cooling fan that takes in inside air of a vehicle cabin to an intake passage and sends the air to a battery communicating with the vehicle cabin through the intake passage, a battery temperature sensor that detects a temperature of the battery, an intake air temperature sensor that is disposed in the intake passage and detects a temperature of the air flowing through the intake passage, and a controller. The controller controls the cooling fan based on the detected temperatures. The controller performs a temperature check operation. Firstly, when the difference value between the detected temperatures is larger than zero, the controller repeats the temperature check operation. Afterward, When the difference value in the latest temperature check operation is smaller than the difference value in the previous temperature check operation and larger than zero, the controller repeats the temperature check operation.

The invention relates to a method for aging-optimized charging of an energy store of a motor vehicle, comprising: detecting a predetermined number of consecutive full charging processes of the energy store; creating a use profile of the energy store on the basis of discharging processes of the energy store between the consecutive full charging processes; determining whether the created use profile requires a full charging process as the next charging process, and, if the created use profile does not require a full charging process as the next charging process, proposing the charging strategy for the aging-optimized charging, wherein the charging strategy specifies a partial charging process of the energy store for at least the next charging process, in which the energy store is charged up to a predetermined partial charging limit of the operating capacity of the energy store that is smaller than the full charging limit.

Methods and systems for an electric drive axle of a vehicle are provided. An electric drive axle system includes, in one example a gear train configured to rotationally attach to an electric motor-generator, the gear train includes an output shaft having a clutch arranged thereon and configured to selectively rotationally couple a gear to the output shaft. The gear train further includes a lubrication channel extending between an output shaft and an axle shaft and including an outlet extending through the output shaft and opening into the clutch.

A method for operating a motor vehicle. The motor vehicle has a drive unit which is designed in such a way that, in case of acceleration, the motor vehicle is accelerated using a continuous torque output. The drive unit is operable in a first and second operating mode. In the first operating mode the motor vehicle is accelerated without interruption by the continuous torque output, and in the second operating mode the continuous torque output is changed over to a stepped torque output, so that in the second operating mode the motor vehicle is accelerated subject to interruption by the stepped torque output.

A gear shifting apparatus in a new energy vehicle includes a primary power transmission unit, a secondary power transmission unit, an intermediate shaft, an intermediate shaft gear, a first clutch unit, a second clutch unit, and a third clutch unit. The intermediate shaft gear is fixedly sleeved on the intermediate shaft, and the first clutch unit is disposed between the intermediate shaft and the primary power transmission unit. The second clutch unit is disposed between the intermediate shaft and the secondary power transmission unit. The third clutch unit is disposed between the primary power transmission unit and the intermediate shaft gear.