An electric drive system (100) used in an electric vehicle or a hybrid electric vehicle to drive the vehicle's wheels to rotate. The electric drive system (100) includes an electric motor (300). The electric motor (300) includes a housing in which a stator and a rotor are received. A transmission device (400) is operatively coupled to the electric motor (300); and an output shaft (500) is operatively coupled to the transmission device (400). The output shaft (500) extends from the transmission device (400) and is substantially parallel to the rotor's axis of the electric motor (300). The electric drive system (100) also includes an inverter (200) secured over the housing of the electric motor (300) such that the inverter is located between the output shaft (500) and the housing of the electric motor (300).

A vehicle electric machine assembly including a stator core and a terminal block is provided. The stator core includes one or more three-phase terminals connected to end windings. The terminal block includes a connector for each of the three-phase terminals. A portion of the end windings extending from the stator core, the three-phase terminals, and the terminal block are overmolded as a single unit such that a portion of each of the connectors is exposed for connection to an inverter. The terminal block may further include one or more threaded apertures, each sized to receive a threaded stud to facilitate an electrical connection between one of the one or more three-phase terminals and the inverter. Each of the one or more three-phase terminals may extend axially along an axis substantially parallel to a central axis of a rotor disposed within a cavity defined by the stator core.

A stationary induction charging station for a vehicle is disclosed. The stationary induction charging station includes an induction charging device, an energy transfer module for contact-free energy transfer, and an electronic unit. According to an example, the energy transfer module and the electronic unit are spatially combined.

A method for manufacturing a stator for an electric machine, having the following steps: inserting a cast body with a nozzle from a first side of the stator into the stator, inserting a cast counterbody from a second opposing side of the stator into the stator, casting the stator with thermoplastic, thermosetting plastic, or resin by means of the nozzle, curing the thermoplastic, thermosetting plastic, or resin, wherein following the curing a cast-on piece of the thermoplastic, thermosetting plastic, or resin is sheared off using a rotational movement of the cast body or cast counterbody.

A battery cooling system includes a cooling fan that takes in inside air of a vehicle cabin to an intake passage and sends the air to a battery communicating with the vehicle cabin through the intake passage, a battery temperature sensor that detects a temperature of the battery, an intake air temperature sensor that is disposed in the intake passage and detects a temperature of the air flowing through the intake passage, and a controller. The controller controls the cooling fan based on the detected temperatures. The controller performs a temperature check operation. Firstly, when the difference value between the detected temperatures is larger than zero, the controller repeats the temperature check operation. Afterward, When the difference value in the latest temperature check operation is smaller than the difference value in the previous temperature check operation and larger than zero, the controller repeats the temperature check operation.

The invention relates to a method for aging-optimized charging of an energy store of a motor vehicle, comprising: detecting a predetermined number of consecutive full charging processes of the energy store; creating a use profile of the energy store on the basis of discharging processes of the energy store between the consecutive full charging processes; determining whether the created use profile requires a full charging process as the next charging process, and, if the created use profile does not require a full charging process as the next charging process, proposing the charging strategy for the aging-optimized charging, wherein the charging strategy specifies a partial charging process of the energy store for at least the next charging process, in which the energy store is charged up to a predetermined partial charging limit of the operating capacity of the energy store that is smaller than the full charging limit.

Methods and systems for an electric drive axle of a vehicle are provided. An electric drive axle system includes, in one example a gear train configured to rotationally attach to an electric motor-generator, the gear train includes an output shaft having a clutch arranged thereon and configured to selectively rotationally couple a gear to the output shaft. The gear train further includes a lubrication channel extending between an output shaft and an axle shaft and including an outlet extending through the output shaft and opening into the clutch.

A powertrain for a hybrid vehicle includes: a complex planetary gear set including a first rotary element, a second rotary element, a third rotary element, and a fourth rotary element; an input shaft connected with an engine and installed to be able to be selectively connected to each of the first rotary element and the second rotary element of the complex planetary gear set; a motor generator connected to the first rotary element of the complex planetary gear set; a first brake installed to be able to fixedly connect the second rotary element of the complex planetary gear set to a transmission case; a second brake installed to be able to fixedly connect the third rotary element of the complex planetary gear set to the transmission case; and an output shaft connected to the fourth rotary element of the complex planetary gear set.

A torque transmission unit includes a first input side, a second input side, an output side, a hydrodynamic converter and a lock-up clutch. The first input side is configured to receive a first torque, and the second input side is configured to receive a second torque. The torque transmission unit has a freewheel. The freewheel is arranged downstream of the hydrodynamic converter, and the second input side is arranged downstream of the freewheel in a torque flow of the first torque from the first input side to the output side. The freewheel is designed to, in a first freewheel operating state, connects, in a torque-locking manner, the hydrodynamic converter to the output side for the transmission of the first torque from the first input side to the output side when the lock-up clutch is open. The freewheel is designed to, in a second freewheel operating state, decouple the hydrodynamic converter from the output side, to at least partially prevent a transmission of the second torque from the second input side into the hydrodynamic converter.

An actuator assembly for actuating two switching units in the driveline of a motor vehicle comprises a housing; an actuator drive; a switching rod arranged in the housing and axially movable by the actuator drive in three positions; a first switching element and a second switching element axially movably arranged on the switching rod; a spring element which biases the first switching element against a first shaft stop and the second switching element against a second shaft stop; a first housing stop against which the first switching element can be axially supported; and a second housing stop against which the second switching element can be axially supported. A transmission assembly can include such an actuator assembly.