One embodiment of sport ball sensor suspended in low density foam insert allows for a smart ball to be made with performance matching a traditional ball without any means of sensing. The ball can be made at a lower cost than current balls with sensors, and will have lower rates of air leakage due to the method of inserting the sensor through the air valve orifice.

One embodiment of sport ball sensor suspended in low density foam insert allows for a smart ball to be made with performance matching a traditional ball without any means of sensing. The ball can be made at a lower cost than current balls with sensors, and will have lower rates of air leakage due to the method of inserting the sensor through the air valve orifice.

A generally spherical basketball defining a center point and including a carcass having an outer surface and a cover assembly positioned over the outer surface of the carcass. The cover assembly includes at least one cover panel. The cover panel has an outer surface including a valley base surface and first and second sets of spaced-apart projections. Each of the projections of the first and second sets of spaced-apart projections include first and second outermost surfaces, respectively. The first set of projections have an average height measured in a radial direction from the center point within the range of 0.2 to 2.0 mm from the valley base surface to the first outermost surface. The second set of projections have an average height measured in a radial direction from the center point within the range of 15 to 175 μm from the valley base surface to the second outermost surface.

A generally spherical basketball defining a center point and including a carcass having an outer surface and a cover assembly positioned over the outer surface of the carcass. The cover assembly includes at least one cover panel. The cover panel has an outer surface including a valley base surface and first and second sets of spaced-apart projections. Each of the projections of the first and second sets of spaced-apart projections include first and second outermost surfaces, respectively. The first set of projections have an average height measured in a radial direction from the center point within the range of 0.2 to 2.0 mm from the valley base surface to the first outermost surface. The second set of projections have an average height measured in a radial direction from the center point within the range of 15 to 175 μm from the valley base surface to the second outermost surface.

An inflatable sports ball is provided. The sports ball includes an interior bladder and a cover disposed about the interior bladder. The cover may include an outer substrate and an intermediate structure. The cover may further include an outer substrate surface, defined by the outer substrate, and a feature surface radially spaced apart from the outer substrate surface. Together the outer substrate surface and the feature surface cooperate to define an exterior surface of the cover. A mechanoluminescent material may be embedded in a portion of the cover. The mechanoluminescent material may be disposed at only one of the outer substrate surface and the feature surface, such that it is positioned to form a predetermined design on the cover. The mechanoluminescent material emits visible light in response to an externally-applied stress, such that the predetermined design illuminates when an external stress or mechanical stimulus is exerted upon the cover.

An inflatable sports ball is provided. The sports ball includes an interior bladder and a cover disposed about the interior bladder. The cover may include an outer substrate and an intermediate structure. The cover may further include an outer substrate surface, defined by the outer substrate, and a feature surface radially spaced apart from the outer substrate surface. Together the outer substrate surface and the feature surface cooperate to define an exterior surface of the cover. A mechanoluminescent material may be embedded in a portion of the cover. The mechanoluminescent material may be disposed at only one of the outer substrate surface and the feature surface, such that it is positioned to form a predetermined design on the cover. The mechanoluminescent material emits visible light in response to an externally-applied stress, such that the predetermined design illuminates when an external stress or mechanical stimulus is exerted upon the cover.

A generally spherical basketball defining a center point and including a carcass having an outer surface and a cover assembly positioned over the outer surface of the carcass. The cover assembly includes at least one cover panel. The cover panel has an outer surface including a valley base surface and first and second sets of spaced-apart projections. Each of the projections of the first and second sets of spaced-apart projections include first and second outermost surfaces, respectively. The first set of projections have an average height measured in a radial direction from the center point within the range of 0.2 to 2.0 mm from the valley base surface to the first outermost surface. The second set of projections have an average height measured in a radial direction from the center point within the range of 15 to 175 μm from the valley base surface to the second outermost surface.

A generally spherical basketball defining a center point and including a carcass having an outer surface and a cover assembly positioned over the outer surface of the carcass. The cover assembly includes at least one cover panel. The cover panel has an outer surface including a valley base surface and first and second sets of spaced-apart projections. Each of the projections of the first and second sets of spaced-apart projections include first and second outermost surfaces, respectively. The first set of projections have an average height measured in a radial direction from the center point within the range of 0.2 to 2.0 mm from the valley base surface to the first outermost surface. The second set of projections have an average height measured in a radial direction from the center point within the range of 15 to 175 μm from the valley base surface to the second outermost surface.

A sports ball may include a bladder having one or more pockets attached thereto wherein the pockets have holes for allowing air to escape the pockets. The pockets may include insert(s) such as sensors, a battery or a microprocessor. The pockets may also include one or more damping members to further protect the insert(s).

A sports ball may include a bladder having one or more pockets attached thereto wherein the pockets have holes for allowing air to escape the pockets. The pockets may include insert(s) such as sensors, a battery or a microprocessor. The pockets may also include one or more damping members to further protect the insert(s).