A secondary battery includes an electrode assembly having a relatively large capacity due to reducing a width of an uncoated portion and increasing a width of a coated portion by improving welding strength through a combination of ultrasonic welding and laser welding, and a manufacturing method thereof. The manufacturing method of the secondary battery includes preparing at least one electrode assembly including an uncoated portion, provisionally welding the uncoated portion by ultrasonic welding, coupling a current collector having an elastic property to the provisionally welded uncoated portion, and welding the uncoated portion and the current collector by laser welding.

A secondary battery includes an electrode assembly including a first non-coating portion and a second non-coating portion, a first current collector and a second current collector joined to the first non-coating portion and the second non-coating portion, respectively, a case that accommodates the electrode assembly, and a cap assembly that seals the case. The first current collector includes a first overlapping portion that overlaps and joins the first non-coating portion, the first overlapping portion having a length and a width, and the first non-coating portion having a length and a width. The length of the first overlapping portion is 30% to 70% of the length of the first non-coating portion, and the width of the first overlapping portion is 50% to 70% of the width of the first non-coating portion.

An energy storage device (battery) includes an electrode assembly having current collecting tabs, each of which is formed of a plurality of projecting portions, projecting from a first straight line portion on one side in a stacking direction of electrode sheets. The electrode assembly is housed in a case (exterior body). The energy storage device further includes current collectors, which are electrically connected to the external terminals, disposed on the case. The current collectors, are connected to the current collecting tabs, arranged in a stacking direction of the electrode sheets, on a second straight line portion side where the projecting portions, are not formed.

A battery system includes a plurality of battery cells; a busbar that is laser-welded to electrode terminals of the adjacent battery cells and electrically connects the battery cells; and a plastic insulating wall disposed between the adjacent electrode terminals. The surface color of the insulating wall is a heat-ray reflecting color having far-infrared reflectance of 50% or more.

A battery pack includes a pouch cell having electrode tabs extending therefrom, each of the tabs defining perforations, a bus bar in contact with the tabs, and respective agglomerations of mechanically bound solid metal particles each filling one of the perforations to mechanically bind and electrically connect the tabs to the bus bar.

An electrode assembly for use in a battery may include a mandrel and one or more insulative portions. The insulative portions may be formed about and may extend from one or more end regions of a battery mandrel. Further, insulative portions may electrically insulate one or more elements of the electrode assembly from each other.

Solid-state battery structures and methods of manufacturing solid-state batteries, such as thin-film batteries, are disclosed. More particularly, embodiments relate to solid-state batteries having an intermediate adhesive layer between several electrochemical cells. In an embodiment, an anode current collector at least partially fills a notch in a periphery of the intermediate adhesive layer. Other embodiments are also described and claimed.

A rechargeable battery including an electrode assembly having first and second electrodes at respective surfaces of a separator; a case that houses the electrode assembly; a cap plate that closes and seals an opening of the case and that is electrically connected to the second electrode; a first electrode terminal that is electrically connected to the first electrode and that is provided at an outer side of the cap plate through a terminal hole in the cap plate; and a second electrode terminal that is directly connected to an outer surface of the cap plate, wherein the second electrode terminal includes a separation portion that is spaced apart from the cap plate; and a support that is connected to the separation portion, the support being supported on the cap plate and including a coupling portion, and wherein the coupling portion is coupled with a corresponding portion of the cap plate.

An electric energy storage cell is provided with a plurality of cell layers. At least two cell layers are equipped with electrically conductive contact elements that are coupled with their electrodes and create at least one connection between the at least two cell layers by an adhesive site realized from a conductive adhesive on the contact elements. At least one connection realized by the adhesive site is interrupted when the adhesive-specific temperature limiting value is exceeded in the adhesive site.

An electricity storage module that includes: a plurality of electricity storage elements each including positive and negative lead terminals protruding outward from end portions thereof; a stack in which the plurality of electricity storage are stacked and adjacent ones of the lead terminals of opposite polarities are connected to each other; bus bars that are individually connected to those of the lead terminals connected in order that are located at opposite ends and that have mutually opposite polarities; and voltage detection terminals that are connected to terminal ends of voltage detection lines and individually connected to the electricity storage elements, wherein the lead terminals, the bus bars, and the voltage detection terminals are collectively connected by laser welding.