An improved rotary head extruder incorporates a twin auger system, in lieu of the typically used single auger, to create random extruded products having a density within the range of about 3.0 to about 6.0 lbs/cu ft. Extrusion using the rotary die system of a rotary head extruder together with the twin auger system allows for a wide variety of fine materials to be successfully introduced into and conveyed within a rotary head extruder to the die assembly, where the materials are cooked to form random extruded products. A transition piece at the downstream end of the augers allows for continuous, uniform flow to the die assembly, where cooking takes place. The random extruded products incorporate formulations with various ingredients aside from the typically used corn meal formulations, having different tastes and nutritional benefits while maintaining the desired bulk density, texture, and crunch of random extruded products.

A method for preparing a porous inorganic material by at least: a) reaction of a mixture of one precursor of the oxide of a metal X in solution and a precursor of the oxide of a metal Y at a temperature of between 30 and 70 C., X and Y being, independently aluminum, cobalt, indium, molybdenum, nickel, silicon, titanium, zirconium, zinc, iron, copper, manganese, gallium, germanium, phosphorus, boron, vanadium, tin, lead, hafnium, niobium, yttrium, cerium, gadolinium, tantalum, tungsten, antimony, europium or neodymium; b) mixing of the mixture obtained at the end of a) at a temperature of between 80 and 150 C., the mixing period being adjusted so as to obtain a paste that exhibits a fire loss of between 20% by weight and 90% by weight; c) shaping of the porous inorganic material;
a) to c) being performed within an extruder.

A method for the improved extrusion of polyethylene polymers comprising passing polyethylene through a single stage, twin screw extruder comprising a solid polymer conveying zone, a polymer melting zone, a dispersive mixing zone, and a distributive mixing/pumping zone, in which the throughput and screw speed are optimized to reduce the number of gels present, ensure complete polymer melting within the polymer melting zone, and to minimize polymer degradation.

A method of recycling PET into PET nurdles, comprises: (A) grinding recycled PET bottles into a group of flakes; (B) washing the flakes; (C) identifying and removing impurities, including impure flakes, from the group of flakes; (D) passing the group of flakes through an MRS extruder while maintaining the pressure within the MRS portion of the MRS extruder below about 18 millibars; (E) passing the resulting polymer melt through at least one filter having a micron rating of less than about 50 microns; and (F) forming the recycled polymer into PET nurdles. In various embodiments, the polymer melt is formed into PET nurdles using any suitable technique such as, for example, any suitable strand pelletizing or melt pelletizing techniques.

An extruder is disclosed, and more particularly, to an integrated single screw extruder and a twin screw extruder for mixing, compounding, kneading and/or extruding of materials. The integrated extruder includes a first barrel assembly and a second barrel assembly. The integrated extruder further includes a first screw having a first threaded portion and a second threaded portion. The first threaded portion is housed within the first barrel assembly and is configured to provide upstream material processing. The second threaded portion is housed within the second barrel assembly and is configured to provide downstream material processing. The integrated extruder further includes a second screw having a non-threaded shaft portion and a threaded portion. The threaded portion of the second screw is housed within the second barrel assembly and is configured to provide the downstream material processing with the second threaded portion of the first screw.

The present invention relates to a process for the production of a panel for floor or wad coverings comprising the steps of mixing and homogenising raw materials, thereby obtaining a dryblend, extruding said dryblend, thereby obtaining one or more thermoplastic layers, laminating the afore-mentioned thermoplastic layers, thereby obtaining a laminate, and profiling said laminate, thereby obtaining a panel for floor or wall coverings, wherein at least one thermoplastic layer is extruded by means of a co-rotating twin-screw extruder with pressure element.

In order to provide a twin-screw extruder that can also be effectively used for a use, such as straining, since suppressing an increase in load power and the generation of heat of a material in a hopper unit and increasing pressure for extruding a material from a material outlet in a compression unit, the size of the lead angle of a screw blade at the position of the compression unit is set to be larger than the size of the lead angle of the screw blade at the position of the hopper unit 11 and the screw blade is disposed at the position of the compression unit so as to be wound two or more times.

A device according to various embodiments for drying wet grain can include a first screw configured to receive wet grain. A second screw receives the wet grain from the first screw. At least one mechanism is included within at least one of the first screw and the second screw to vaporize water content in the wet grain.

A mixing segment for an extrusion apparatus comprises a shaft and a plurality of plow elements aligned along a helical path extending about a rotation axis of the shaft. Each plow element includes an outer peripheral arcuate ramp extending radially outwardly along the helical path from a root to an outer tip of the plow element. Methods of manufacturing a mixing segment and methods of manufacturing a honeycomb structure with an extrusion apparatus are also provided.

The present invention relates to a process for devolatilising polymer-containing media such as, in particular, polymer melts, polymer solutions and dispersions and also devolatilisation apparatuses for carrying out the abovementioned process.