An embodiment is directed to a contact plate configured to establish electrical bonds between battery cells in a battery module, including at least one primary conductive layer, and a set of bonding connectors that are configured to provide direct electrical bonds between the contact plate and terminals of a group of battery cells, the set of bonding connectors being configured to connect the group of battery cells in parallel with each other, wherein at least one bonding connector in the set of bonding connectors is configured with a higher fuse rating than each other bonding connector in the set of bonding connectors so as to contain arcs among the set of bonding connectors to the at least one bonding connector.

Methods and systems for welding a terminal of a battery cell to corresponding terminal tab or busbar are described using a magnet that causes the terminal and tab/busbar to be placed in physical contact. The terminal of a battery cell is aligned in contact with the tab/busbar by the force of a magnetic field. A welder, e.g., a laser welder, can then generate a laser weld beam to weld the terminal of the battery cell to the tab/busbar. Next, the laser weld beam is narrowed, reducing the first diameter to a smaller second diameter. Without touching the tab/busbar or terminal of the battery (which could affect the welding operation), the magnetic field can cause a force that brings the tab and terminal in contact during welding.

A flexible secondary battery includes: an electrode stack assembly including a first electrode plate, a second electrode plate, and a separator between the first electrode plate and the second electrode plate; a first electrode tab electrically connected to the first electrode plate; and a second electrode tab electrically connected to the second electrode plate. One end of the first electrode tab and one end of the second electrode tab are disposed inside the electrode stack assembly and are stacked together with the first electrode plate, the second electrode plate, and the separator to form the electrode stack assembly. A first welding part is formed between, and binds, at least one of i) a portion of the first electrode plate and a portion of the first electrode tab and ii) a portion of the second electrode plate and a portion of the second electrode tab.

Provided is an electrode assembly. According to the present invention, a separator or an electrode may be prevented from being damaged by an electrode tab when an external impact is applied to a secondary battery or the electrode assembly to prevent short circuit from occurring in the secondary battery. To achieve the above object, the electrode assembly according to the present invention may include at least one electrode tab, and the electrode tab may include a conductive part and a non-conductive part (or a ductile part).

The present disclosure includes a battery module having a stack of electrochemical cells that includes terminals, a housing that receives the stack of electrochemical cells, and a bus bar carrier disposed over the stack of electrochemical cells such that bus bars disposed on the bus bar carrier interface with the terminals of the stack of electrochemical cells.

A connection module includes: a plurality of bus bars that connect positive and negative electrode terminals of adjacent power storage elements of a plurality of power storage elements; and a sheet member that holds the plurality of bus bars arranged in an alignment direction of the plurality of power storage elements. The sheet member includes: a plurality of hold portions that hold the bus bars; and extension and contraction portion that is positioned between adjacent hold portions and has an extension and contraction distance equal to or longer than an electrode pitch tolerance between the positive and negative electrode terminals of the adjacent power storage elements in the alignment direction of the plurality of power storage elements.

A battery cell includes an electrode assembly and a battery case. The electrode assembly includes a positive electrode, a negative electrode, and a separator interposed between the positive electrode and the negative electrode. The battery case includes an upper case and a lower case, at least one of the upper case and the lower case being provided with a receiving part, in which the electrode assembly is mounted. One end of each of electrode tabs extending from electrode plates of the electrode assembly is coupled to a corresponding end of an electrode lead, which protrudes outward from the battery case. The electrode lead is provided with at least one notch part configured to rupture in response to expansion deformation of the battery case when the pressure in the battery cell increases to achieve the electrical cutoff of the battery.

The present disclosure discloses a cylindrical or button battery. The battery includes a cap, a shell and a ring seal, wherein the cap and the shell are both of a tubular structure having a cover portion and are fitted together to form a hermetic space for accommodating a battery cell; the ring seal is located between a side wall of the cap and a side wall of the shell and is capable of shrinking or being torn when reaching a set temperature so as to form a slit between the side wall of the cap and the side wall of the shell to release pressure. The ring seal of the battery can shrink or be torn at the set temperature to release pressure, and therefore the battery is characterized by excellent safety.

A battery module includes cylindrical battery cells, a module housing, and a bus bar. The bus bar includes a main body portion that is positioned at a top or a bottom of the plurality of cylindrical battery cells and has a plate shape having upper and lower surfaces that are broader than a lateral surface of the main body portion in a horizontal direction; and a contact portion that is configured to electrically contact and be connected to an electrode terminal formed in one of the plurality of cylindrical battery cells, extends and protrudes from the main body portion in a horizontal direction, is stepped from the main body portion in a direction toward where the electrode terminal is positioned, and includes a branched structure bifurcated in two directions with respect to a direction in which the contact portion extends and protrudes from the main body portion.

The present disclosure provides a wire-bundle receiving bracket and a battery module. The wire-bundle receiving bracket is configured to fix a wire-bundle of the battery module and includes: a wire-bundle receiving slot including a first side wall and a second side wall opposite to the first side wall; a clasp part including a cover plate for covering the wire-bundle receiving slot, as well as a curved portion and a buckling portion that are disposed at two ends of the cover plate. The curved portion is connected to the first side wall, and the buckling portion is buckled on the second side wall. The present disclosure can facilitate the installing and receiving of the wire-bundle, thereby improving reliability of the received wire-bundle.