The present application relates to an electrode assembly and a secondary battery. The electrode assembly includes a cell and a protective layer. The cell includes a cell body and an electrode tab protruding from a top surface of the cell body. In a length direction of the cell, at least one end of the protective layer extends beyond the height at which the anode electrode in the cell body protrudes at the end, and the extended dimension is no more than 3 mm. As such, the burr of the anode electrode of the cell body is wrapped by the protective layer, which alleviates the phenomenon that the burr on the anode electrode pierces the package bag and chemically reacts with the aluminum layer of the package bag, thereby reducing the risk of leakage of the package bag.

The present disclosure relates to a battery module having a housing and a stack of battery cells disposed in a receptacle area of the housing, where each battery cell has a top having a battery cell terminal and a bottom, where the top of the battery cells face outwardly away from the receptacle area. The battery module includes an integrated sensing and bus bar subassembly positioned against the stack of battery cells and has a carrier, a bus bar integrated onto the carrier, and a biasing member integrated onto the carrier. The bus bar electrically couples battery cells in an electrical arrangement, and the biasing member is between the top of each battery cell and the carrier, where the biasing member has a first material, more compliant than a second material of the carrier, and the biasing member biases the stack of battery cells inwardly toward the housing.

Methods and systems provide for the manufacture of a cylindrical battery cell case that is changed from steel (or nickel-plated steel) to aluminum. With this change, spot welding the copper tab from the anode to the aluminum case will result in the copper and aluminum corroding over timeleading to early battery failure. To manufacture the battery with the aluminum case, one or more manufacturing changes are made including one or more of: 1. changing the polarity of the battery to spot weld the copper tab to a steel top of the battery; 2. coating the copper tab with a second material to prevent corrosion; and/or, 3. use a different welding method (e.g., a friction stir weld) to fuse the copper tab to the aluminum case.

The present disclosure relates to a battery module having a housing and a stack of battery cells disposed in a receptacle area of the housing, where each battery cell has a top having a battery cell terminal and a bottom, where the top of the battery cells face outwardly away from the receptacle area. The battery module includes an integrated sensing and bus bar subassembly positioned against the stack of battery cells and has a carrier, a bus bar integrated onto the carrier, and a biasing member integrated onto the carrier. The bus bar electrically couples battery cells in an electrical arrangement, and the biasing member is between the top of each battery cell and the carrier, where the biasing member has a first material, more compliant than a second material of the carrier, and the biasing member biases the stack of battery cells inwardly toward the housing.

A battery powered device has a device battery receptacle with device terminals therein. A battery with battery terminals is received within the receptacle with the battery terminals electrically engaging the device terminals. Either the battery terminals or the device terminals are provided with a cleaning surface characteristic which tends to remove any electrical contact interfering substance on the other set of terminals to thereby enable establishment of electrical contact between the sets of terminals.

The present invention relates to a packaging material for a power storage device, the packaging material having a structure in which at least a substrate protective layer, a substrate layer, an adhesive layer, a metal foil layer, a sealant adhesive layer, and a sealant layer are laminated in this order, wherein the substrate protective layer is a cured product of a raw material containing a polyester resin and a polyisocyanate, a ratio [NCO]/[OH] is 5 to 60, where [OH] is the number of moles of hydroxyl groups in the polyester resin, and [NCO] is the number of moles of isocyanate groups in the polyisocyanate, and the polyester resin has a hydroxyl value of 10 to 70 KOHmg/g.

A bus bar terminal (20) includes an electrode connection portion (22) that connects electrode terminals (BP) of power storage elements (BC) to each other, and a wire connection portion (33) that is to be connected to an electrical wire (38), and guide portions (26, 28) are provided between the electrode connection portion (22) and the wire connection portion (33), the guide portions guiding adhered liquid (D) so as to fall to a position separated from the wire connection portion (33).

A battery pack including a housing having a first housing portion and a second housing portion. The first housing portion is secured to the second housing portion and defines an interface for receiving a power tool. The battery pack also includes a frame received within the second housing portion, the frame including opening to secure a plurality of battery cells. The battery pack further includes a pair of battery cells of the plurality of battery cells stacked vertically in each of the openings. A wedge is positioned in each of the openings between the pair of battery cells. The battery pack also includes a printed circuit board positioned between the frame and the first housing portion.

Certain embodiments provide a connector cover attached to a communication connector of a power supply device which includes a secondary battery and a manager. The connector cover includes a plurality of cover side terminals which are each connected to a plurality of connector side terminals, the connector side terminals are connection terminals included in the communication connector and provided on a supply circuit supplying power of the secondary battery to the manager and a cover base portion which has a first side on which the plurality of cover side terminals electrically connected by a conductive portion are positioned and a second side, and electrically connects between the plurality of connector side terminals on the supply circuit when the plurality of cover side terminals are connected to the connector side terminals and a protector which is positioned on the second side of the cover based portion.

In one general aspect, a device can include a housing and an electrical component disposed within the housing. At least a portion of the electrical component can include an active-passive material. The active-passive material can have a passivation range spanning a target bias voltage range of the device.