A baffle assembly for use in a transportation vehicle, comprising a carrier including an interior portion that includes a plurality of walls extending upward, a rim portion that extends to substantially surround the interior portion and a fastener that extends upward from the rim portion in the same direction as the plurality of walls. The baffle also includes a resinous sealant that includes a polymer that is adapted for thermal expansion upon activation by heat that is located on at least a portion of the interior portion wherein the rim portion is substantially free of any sealant.

A method for filling a multi-chamber profile with foam includes providing the multi-chamber profile, which is a closed hollow chamber profile with at least two chambers, where an inner wall is disposed between two chambers of the at least two chambers which are arranged directly on each other, where the inner wall separates the two chambers from each other, and where a first one of the two chambers has a foam inlet. The method further includes forming an opening in the inner wall where the opening connects the two chambers and introducing a flowable foam material via the foam inlet into the first one of the two chambers such that the foam material is distributed within the first one of the two chambers and is introduced via the opening into a second one of the two chambers.

In a metal-fiber reinforced plastic (FRP) composite, the FRP and the metal member are bonded together, so internal stress (thermal stress) is generated due to the misfit of coefficients of thermal expansion of the metal member and the FRP. Not only does the binder layer peel off and the mechanical properties of the FRP cannot be obtained, but also defects in appearance (surface strain) occur. Therefore, the technical problem is to secure the mechanical properties as a composite while easing the internal stress and keeping surface strain from being generated.

The metal-fiber reinforced plastic (FRP) composite according to the present invention solves the technical problem by sandwiching an FRP between two metal members and not having at least one of the metal members joined (bonded) with the FRP. Further, it is possible to arrange an intermediate member between the other metal member and the FRP and sandwich the FRP between the two metal members through the intermediate member.

A vehicle body lateral section structure (10) is provided with a center pillar inner (41), a center pillar stiffener (42), a partitioning member (13), a filling material, a center pillar outer (43), and a sound insulation member (14). The center pillar stiffener forms a first closed cross-sectional portion (50) together with the center pillar inner. The partitioning member partitions a filling space (62) communicating with a first filling port and a second filling port inside the first closed cross-sectional portion. The center pillar outer forms a second closed cross-sectional portion (60) together with the center pillar stiffener. The sound insulation member is provided inside the second closed cross-sectional portion and foams when heated.

The invention relates to a partition (1) for sealing and/or supporting a cavity, comprising a carrier (2) and an expansion material (3) arranged on the carrier (2), which expansion material can be transferred from an initial state to an expanded state by means of activation, wherein the carrier (2) comprises at least one compensation element (4), which provides variability of the effective sealing surface (5) of the carrier (2), such that a change in the effective sealing surface (5) of the carrier (2) can be brought about by means of a force acting on the carrier (2), a limiting element (6) being provided, by means of which a movement of at least one portion of the carrier (2) which accompanies the change in the effective sealing surface (5) is limited.

An insulation element for insulating a structural element in a vehicle includes a support element having a first surface and a second surface and an expandable material, which is arranged at least on partial areas of the first surface of the support element. The support element has at least one penetration and the expandable material projects through the penetration and forms a protrusion on one side of the second surface of the support element. The protrusion is dimensioned and the expandable material designed in such a way that the protrusion has a larger cross section after expansion than a cross section of the penetration.

A member (10) for providing sealing, baffling, and/or reinforcement to a cavity member (30) comprising: (a) a carrier (12) with an insertion end (13) and a base end (11) having: (i) a base (16) at the base end (11) adapted for engaging with a wall (36) of the cavity member (30); (ii) a fastener (20) adapted for passing through an opening of the cavity member (32) and retaining the member (10) to the cavity member (30); (iii) a center portion (18) extending from the insertion end (13) to the base end (11); and (b) activatable material (26) disposed on the carrier (12).

A baffle or reinforcement element for sealing and/or reinforcing a cavity, in particular a cavity of a vehicle, comprising: a carrier plate with a first plate surface and a second plate surface, and at least a first and a second expandable element, in particular expandable foam element, supported by the carrier plate, wherein the first expandable element covers, at least substantially, the entire first plate surface and forms a first outer surface of the baffle or reinforcement element and the second expandable element covers, at least substantially, the entire second plate surface thereby forming a second outer surface of the baffle element.

A profile strip of a vehicle body is provided, wherein the profile strip is configured with at least one shell component made of fiber-reinforced plastic material and with at least one pultrusion component. The profile strip is subjected to bending in a bending direction and the pultrusion component is arranged alongside the shell component, as seen in the bending direction. The pultrusion component is configured with an outer shell and with at least one inner crosspiece, which is coupled to the inside of the outer shell. The at least one inner crosspiece extends in the bending direction and the at least one shell component has additional inner ribs, which extend likewise in the bending direction.

There is disclosed a member for sealing, baffling and/or reinforcing components of an automotive vehicle. The assembly generally includes a carrier, an expandable material and at least one fastener.