Abstract: An apparatus for providing structural support for a vehicle, the apparatus comprising a rocker panel component defining a channel extending along an axis, a partition disposed in the channel to define a first channel portion and a second channel portion, a first plastic reinforcement disposed in the first channel portion and coupled to the rocker panel component, the first plastic reinforcement defining a plurality of voids such that the first plastic reinforcement plastically deforms under a load at a first rate of deformation along the axis, a second plastic reinforcement disposed in the second channel portion and coupled to the rocker panel component, the second plastic reinforcement defining a plurality of voids such that the second plastic reinforcement plastically deforms under the load at a second rate of deformation along the axis, wherein the first rate of deformation is different than the second rate of deformation.

A vehicle body structure includes a body side section (1) configured of a first composite component (10) and a body lower section (2) configured of a second composite component (20). Each of the first and second composite components (10, 20) comprises a metal plate (11, 21) and a fiber reinforced thermoplastic portion (12, 22) that contains discontinuous fibers. The fiber reinforced thermoplastic portion (12) of the first composite component (10) includes a lining layer formed on the metal plate (11) and reinforcing ribs raised from the lining layer. The fiber reinforced thermoplastic portion (22) of the second composite component (20) includes a planar portion (24) infilled in an opening (23) opened on the metal plate 21. The discontinuous fibers in the fiber reinforced thermoplastic portion (22) of the second composite component (20) are longer than the discontinuous fibers in the fiber reinforced thermoplastic portion (12) of the first composite component (10).

The present invention relates to a hybrid cowl cross bar manufactured through an improved method of performing an insert injection molding without applying hydraulic pressure to the inside of a metal pipe during injection molding in order to simplify a manufacturing process of a hybrid cowl cross bar and to secure rigidity of the cowl cross bar. According to an aspect of the present invention, a reinforcing material is inserted into a metal pipe that is a material of a cowl cross bar. The metal pipe may be made of a material such as aluminum, magnesium, or steel, like a conventional cowl cross bar. The reinforcing material may be manufactured by extruding a synthetic resin or a composite material (for example, PP+GF50%). A rib may be formed inside the reinforcing material to increase a capability to resist injection pressure when the metal pipe is insert-injected and to secure rigidity.

Provided is a coupling structure of a rear end module and a quarter rear member. The coupling structure includes a quarter rear member located on a rear portion of a side surface of a vehicle; a rear floor panel in which rear side members arranged in a longitudinal direction of the vehicle are bonded to both side surfaces of a bottom surface; a connection member having an upper portion bonded to one side of the quarter rear member and a lower end bonded to the rear floor panel; and a rear end module formed by injection to have an annular shape and coupled to a rear end of the connection member.

A body part for a road vehicle comprising an outer portion configured to be arranged on the outer side of a road vehicle and defining a first side of the roof panel; an inner portion configured to be arranged, with respect to the outer portion, towards a passenger compartment of the road vehicle and defining a second side of the roof panel; wherein the outer portion comprises one or more first composite material layers, each comprising a reinforcement texture; wherein the outermost layer of said one or more first composite material layers, i.e. the one visible, in use, from the outside of the road vehicle, comprises a plurality of metal filaments woven into the reinforcement texture.

A vehicle crossmember extends in a longitudinal direction and includes a first portion having a first portion tube made of metal, and a second portion having a body made of plastic. A coupling end of the second portion has a second portion tube made of metal, overmolded by the body, and the first portion tube is welded to the second portion tube.

A vehicle structural component includes at least one first and at least one second fiber-reinforced plastics insert, an injection-molded rib structure, where the injection-molded rib structure connects the plastic inserts and is injection-molded onto the plastic inserts, and at least one metal element which forms an attachment region of the vehicle structural component.

A reinforcing steel member for a motor vehicle of the present invention includes a steel sheet, a first resin material disposed on at least a part of a surface of the steel sheet, and a second resin material disposed on at least a part of a surface of the first resin material and having a matrix resin and a reinforcing fiber material contained in the matrix resin, in which in a cross section of the first resin material and the second resin material perpendicular to the surface of the steel sheet, between one end portion of the second resin material and the other end portion of the second resin material, there is a portion having a length of 80 mm or more along a boundary between the second resin material and the first resin material, in the first resin material, a protrusion portion having a length X of 3.0 mm or more from the two end portions of the second resin material to an end portion of the first resin material is formed in the cross section, and a Young's modulus of the first resin material at room temperature is 1/10 or less of a Young's modulus of the second resin material at room temperature.

A structural module assembly with conductive reinforcements overmolded within the plastic and/or composite subassembly as a main power bus and a communication bus for electrical components assembled onto the module. Control signals are either transmitted between a main microcontroller and another microcontroller by way of the communication bus or wirelessly. The microcontrollers determine which electrical components to activate, and power is provided to the electrical components by way of the main power bus.

A structural automotive sub frame component (10) that is formed from a sheet molding compound having carbon fibers. The three dimensional structure is formed of a resin fiber mixture having a resin material infused with carbon fibers having a length of about 12.5 mm (0.5 inches) dispersed throughout the structural automotive sub frame component (10) and an even manner such that there are no resin rich areas or knit lines present. The absence of knit lines provides a structural automotive sub frame component (10) that has a high degree of flex modulus, tensile strength properties well also providing a greater breaking load property due to the absence of knit lines.