This invention relates to polygonal frame structures made from anisotropic materials, and methods for their construction. The polygonal frame structures include at least one frame member that is constructed as a torsion box. The torsion box is constructed with layers of anisotropic materials, resulting in a lightweight, torsionally stiff polygonal frame. Natural and/or man-made anisotropic materials may be used. Wood may be used as a natural anisotropic material. The invention is applicable to bicycles and other vehicles, as well as other products, where frame structures having light weight and torsional stiffness are advantageous.

This invention relates to polygonal frame structures made from anisotropic materials, and methods for their construction. The polygonal frame structures include at least one frame member that is constructed as a torsion box. The torsion box is constructed with layers of anisotropic materials, resulting in a lightweight, torsionally stiff polygonal frame. Natural and/or man-made anisotropic materials may be used. Wood may be used as a natural anisotropic material. The invention is applicable to bicycles and other vehicles, as well as other products, where frame structures having light weight and torsional stiffness are advantageous.

This invention relates to polygonal frame structures made from anisotropic materials, and methods for their construction. The polygonal frame structures include at least one frame member that is constructed as a torsion box. The torsion box is constructed with layers of anisotropic materials, resulting in a lightweight, torsionally stiff polygonal frame. Natural and/or man-made anisotropic materials may be used. Wood may be used as a natural anisotropic material. The invention is applicable to bicycles and other vehicles, as well as other products, where frame structures having light weight and torsional stiffness are advantageous.

This invention relates to polygonal frame structures made from anisotropic materials, and methods for their construction. The polygonal frame structures include at least one frame member that is constructed as a torsion box. The torsion box is constructed with layers of anisotropic materials, resulting in a lightweight, torsionally stiff polygonal frame. Natural and/or man-made anisotropic materials may be used. Wood may be used as a natural anisotropic material. The invention is applicable to bicycles and other vehicles, as well as other products, where frame structures having light weight and torsional stiffness are advantageous.

An aerodynamic front fork assembly for a bicycle may include an elongated crown portion extending from a steerer tube to a distal end behind a front wheel, with one or more fork blades projecting in a generally forward direction from the distal end of the crown portion to engage the front wheel. The crown portion may substantially fill the gap between the front wheel and the down tube of the bicycle, thereby collectively forming an airfoil with the front wheel and the down tube.

An aerodynamic front fork assembly for a bicycle may include an elongated crown portion extending from a steerer tube to a distal end behind a front wheel, with one or more fork blades projecting in a generally forward direction from the distal end of the crown portion to engage the front wheel. The crown portion may substantially fill the gap between the front wheel and the down tube of the bicycle, thereby collectively forming an airfoil with the front wheel and the down tube.

Some embodiments are directed to a structural element having a planar portion and at least one integral, formed edge portion. The structural element includes at least one elongated member and a formed 3-layered cardboard panel. The formed 3-layered cardboard panel includes a first and second external high density cardboard (HDC) sheet sandwiching a low density cardboard (LDC) layer between them, at least one edge-forming segment absent the second HDC sheet and the LDC layer, and planar segments flanking the edge-forming segments. An inner face of the first HDC sheet of the of the edge-forming segment is folded over and tightly associated to an external surface of the elongated member such as to envelope a top portion thereof to thereby define the formed edge portion. The planar segments is fixed to one another to define the planar portion.

Some embodiments are directed to a structural element having a planar portion and at least one integral, formed edge portion. The structural element includes at least one elongated member and a formed 3-layered cardboard panel. The formed 3-layered cardboard panel includes a first and second external high density cardboard (HDC) sheet sandwiching a low density cardboard (LDC) layer between them, at least one edge-forming segment absent the second HDC sheet and the LDC layer, and planar segments flanking the edge-forming segments. An inner face of the first HDC sheet of the of the edge-forming segment is folded over and tightly associated to an external surface of the elongated member such as to envelope a top portion thereof to thereby define the formed edge portion. The planar segments is fixed to one another to define the planar portion.

An aerodynamic front fork assembly for a bicycle may include an elongated crown portion extending from a steerer tube to a distal end behind a front wheel, with one or more fork blades projecting in a generally forward direction from the distal end of the crown portion to engage the front wheel. The crown portion may substantially fill the gap between the front wheel and the down tube of the bicycle, thereby collectively forming an airfoil with the front wheel and the down tube.

This invention relates to polygonal frame structures made from anisotropic materials, and methods for their construction. The polygonal frame structures include at least one frame member that is constructed as a torsion box. The torsion box is constructed with layers of anisotropic materials, resulting in a lightweight, torsionally stiff polygonal frame. Natural and/or man-made anisotropic materials may be used. Wood may be used as a natural anisotropic material. The invention is applicable to bicycles and other vehicles, as well as other products, where frame structures having light weight and torsional stiffness are advantageous.