The present invention provides a packaging apparatus for in-line packaging wrapping of a foldable blank around a receiving load that is simultaneously dropped onto the loading space of the foldable blank. The packaging apparatus includes a support means adapted to receive a supply of one or more foldable blanks. The support means includes a support frame supported onto two or more parallel longitudinal rails positioned generally transversal to a direction of supply of foldable blanks. The apparatus further includes an article loading mechanism to load a group of articles onto a loading space defined onto the foldable blank received onto the support means. The apparatus furthermore includes an erecting mechanism having a plurality of generally spaced apart vertical lugs, positioned onto one or more sides of the support frame, and at a height lower than the height of longitudinal rails such that a vertically upward movement of the lugs engages and erects at least one side of the foldable blank around the articles already loaded onto the foldable blank.

The present invention provides a shaping tool for shaping a package formed of a foldable blank, the tool comprising: —an overhead conveyor comprising a plurality of downwardly protruding spaced apart counter-means; —a first conveyor extending between a receiving end towards an output end, and adapted to receive the foldable blank from an incoming conveying line at the receiving end and to position the foldable blank below one of the downwardly protruding counter-means; —a shaping station extending away from the receiving end, the shaping station comprising: a pair of parallel shaping tracks, each positioned on one side of the first conveyor, the pair of generally parallel shaping tracks comprising a plurality of pairs of independently movable shaping lugs, each pair of shaping lugs having a predetermined shape and adapted to receive one of the foldable blanks there-between; the pair of lugs movable towards each other to form a package having a desired shape.

An unwind station for a packaging machine may be configured to form wrappers having different sizes from a web of packaging material and supply the wrapper to a wrapping station. The unwind station may include a base configured to support the web of packaging material and a carriage configured to selectively slide in a longitudinal direction on the base. A rotating blade can be configured to periodically score the web to form a break line extending between lateral sides of the web. A first conveyor arm and a second conveyor arm may project longitudinally outward from the carriage. The first conveyor arm and the second conveyor arm can each include a low-speed conveyor configured to transport the web to a high-speed conveyor. The high-speed conveyor is configured to separate the wrapper from the web as the break line passes a shear point between the low-speed conveyors and the high-speed conveyors.

A repulpable insulation material includes a batt formed of a mixture of thermoplastic binder fibers and cellulose fibers bound together by the thermoplastic binder fibers. The thermoplastic binder fibers make up about 0.5% to 25% by weight of the batt. The repulpable insulation material have a weight within a range from 1000 GSM to 1600 GSM. Subjecting the repulpable insulation material to a repulpability test produces greater than 85% fiber yield.

A wraparound sleeving system is provided and comprises a sleeving machine having a conveyor for transporting packaging sleeves. The packaging sleeves comprise one or more apertures for receiving a portion of one or more respective products. The sleeving machine comprises a folder for folding the sleeve so as to wrap a portion of said sleeve over or around a portion of said product after said portion of said product is received in said aperture.

A method of forming a shipping container includes mixing paper fibers with a binder fiber to form a mixture; disposing the mixture onto a surface to form a layer of the mixture; applying heat to form a paper fiber batt from the mixture having a fixed width and fixed length; and inserting the paper fiber batt within an interior of a corrugated box.

A wrapping machine for wrapping trayed food products includes a wrap station at which trayed food products are wrapped, a film dispensing station for drawing out film over trayed food products at the wrap station and a conveying system for moving trayed food products along a defined path from an input station to the wrap station. A controller is operatively connected to operate the conveying system, components of the film dispensing station and components of the wrap station. The controller is configured as a state machine with sequential wrap stages, where each wrap stage must successfully complete before the controller initiates a next wrap stage.

A wrapping machine for wrapping trayed food products includes a wrap station at which trayed food products are wrapped, a film dispensing station for drawing out film over trayed food products at the wrap station and a conveying system for moving trayed food products along a defined path from an input station to the wrap station. A controller is operatively connected to operate the conveying system, components of the film dispensing station and components of the wrap station. The controller is configured as a state machine with sequential wrap stages, where each wrap stage must successfully complete before the controller initiates a next wrap stage.

An automatic packaging machine, comprising an input conveyor belt, a reel holder, containing a reel of single-fold film, a contoured shaped film former, a sealing bar, a collecting device, an output conveyor belt, and a pulling device with at least an upper driving wheel and a lower driving wheel in contact with a layer of single-fold film interposed between said wheels which, rotating in opposite directions, move the single-fold film along the automatic packaging machine; a drive shaft, which transfers a rotational motion to the driving wheels to move the single-fold film along the automatic packaging machine; a lifting actuator, which moves the upper driving wheel away from the lower driving wheel (or vice versa) when sealing the single-fold film, so as to reduce the tension exerted by the driving wheels on the single-fold film during the sealing step and having a lifting actuator actuated by the drive shaft.

An automatic packaging machine, comprising an input conveyor belt, a reel holder, containing a reel of single-fold film, a contoured shaped film former, a sealing bar, a collecting device, an output conveyor belt, and a pulling device with at least an upper driving wheel and a lower driving wheel in contact with a layer of single-fold film interposed between said wheels which, rotating in opposite directions, move the single-fold film along the automatic packaging machine; a drive shaft, which transfers a rotational motion to the driving wheels to move the single-fold film along the automatic packaging machine; a lifting actuator, which moves the upper driving wheel away from the lower driving wheel (or vice versa) when sealing the single-fold film, so as to reduce the tension exerted by the driving wheels on the single-fold film during the sealing step and having a lifting actuator actuated by the drive shaft.