Packaging apparatus and methods include a plurality of article grippers driven by independently controlled motors in an end-of-arm tooling (EOAT), for picking articles, grouping articles, adjusting group pitch and placing article groups in packages where incoming articles and packages are continuously or intermittently moving and without motion of the entire EOAT in the direction in which articles and packages are picked and moved. Hole healing and incoming product registration apparatus and methods are disclosed.

Packaging apparatus and methods include a plurality of article grippers driven by independently controlled motors in an end-of-arm tooling (EOAT), for picking articles, grouping articles, adjusting group pitch and placing article groups in packages where incoming articles and packages are continuously or intermittently moving and without motion of the entire EOAT in the direction in which articles and packages are picked and moved. Hole healing and incoming product registration apparatus and methods are disclosed.

A conveyor system for grouping containers includes a first track including a first plurality of lugs, each lug having a respective gripper coupled thereto configured to drive containers along the first track and a second track configured to move a second plurality of lugs wherein each of the lugs is coupled to a respective gripper configured to receive containers from the first track, and move the containers along the second track wherein the grippers of the second track contact the container while the gripper of the first track contacts the container.

Disclosed is a method for packaging articles (2). Hereby, outer packages (3) are moved by a first conveying device (10). Temporally following this, the outer packages (3) are moved by a second conveying device (20), which second conveying device (20) is located next to the first conveying device (10). Furthermore, articles (2) are inserted into a respective outer package (3), while the respective outer package (3) is located on the first conveyor (10) and/or while the respective outer package (3) is located on the second conveyor (20).

It is intended, that the outer packages (3) are received on the first conveyor (10) by format parts (5) and, together with their respective format part (5), are transferred to the second conveyor (20) located next to the first conveyor (10).

Furthermore, it is provided that the outer packages (3), which will be continuously arranged on the format parts until then, will be removed from the format parts (5) together with the inserted articles (2) and the format parts (5) will then be returned to the first conveyor (10) for renewed seizure of outer packages (3).

Disclosed is a method for packaging articles (2). Hereby, outer packages (3) are moved by a first conveying device (10). Temporally following this, the outer packages (3) are moved by a second conveying device (20), which second conveying device (20) is located next to the first conveying device (10). Furthermore, articles (2) are inserted into a respective outer package (3), while the respective outer package (3) is located on the first conveyor (10) and/or while the respective outer package (3) is located on the second conveyor (20).

It is intended, that the outer packages (3) are received on the first conveyor (10) by format parts (5) and, together with their respective format part (5), are transferred to the second conveyor (20) located next to the first conveyor (10).

Furthermore, it is provided that the outer packages (3), which will be continuously arranged on the format parts until then, will be removed from the format parts (5) together with the inserted articles (2) and the format parts (5) will then be returned to the first conveyor (10) for renewed seizure of outer packages (3).

A head for use in forming an article array in a container cavity (“cavity”) by sequential placement of adjacent article rows in the cavity, including a gripper having a frame having a longitudinal axis, the gripper adapted to selectively engage and disengage an article row for permitting placement thereof; and a flexible layer connected to the frame and extending parallel to the longitudinal axis and positioned to one side of the gripper. During formation of the article array in the cavity, the flexible layer preventing contact between a most recently positioned article row in the cavity and a corresponding article row being positioned in the cavity, including filling a remaining unfilled portion of the cavity between a penultimate article row and the container for receiving the final article row having a width approximately equal to or less than a width of the final article row.

A method of collating packages that includes receiving a plurality of packages in a main channel of a collation module, conveying the packages in the main channel along parallel grooves having a first portion arranged perpendicularly to the main channel, and conveying the packages in the main channel along a second portion of the parallel grooves angled towards a first side of the collation module, where each package passes through first and second portions of a single groove.

A method of collating packages that includes receiving a plurality of packages in a main channel of a collation module, conveying the packages in the main channel along parallel grooves having a first portion arranged perpendicularly to the main channel, and conveying the packages in the main channel along a second portion of the parallel grooves angled towards a first side of the collation module, where each package passes through first and second portions of a single groove.

A packaging apparatus (1) and method is provided. The packaging apparatus comprises: a support platform (100) for supporting packaging containers (10) positioned thereon, the support platform comprising a support portion moveable between a first position and a second position; and a belt transport arrangement (800) for transporting packaging containers away from the support platform (100) in a first transport direction (52); the belt transport arrangement (800) comprising a belt arrangement comprising a pair of belts (802a, 802b), the pair of belts defining opposing contacting surfaces for contacting packaging containers. The apparatus is operable between: a first configuration wherein the support portion is in the first position to support one or more packaging containers positioned thereon; and a second configuration wherein the support portion is in the second position and contacting surfaces of the belts engage the one or more packaging containers.

A grouping system for grouping containers including a track oriented in a horizontal plane, a plurality of lugs coupled moveably to the track, and a plurality of grippers, wherein each gripper is coupled to a lug, wherein the grippers are configured to move a stream of containers about the track.