A packaging machine includes a conveying device for advancing a packaging material web at least to a tube forming station at which the web is formed into a tube and for advancing the tube to a tube forming and sealing device to form and longitudinally seal the tube, a tensioning device to control tension of the web and/or of the tube and a control unit to control operation of the packaging machine. The tensioning device has at least one tensioning assembly having at least first and second drive rollers, a first drive motor connected to the first drive roller to rotate the first drive roller and a second drive motor connected to the second drive roller to rotate the second drive roller. The control unit controls the first and second drive motors such that a free loop of the web expands and/or advances between the first and second drive rollers.

A packaging machine includes a conveying device for advancing a packaging material web at least to a tube forming station at which the web is formed into a tube and for advancing the tube to a tube forming and sealing device to form and longitudinally seal the tube, a tensioning device to control tension of the web and/or of the tube and a control unit to control operation of the packaging machine. The tensioning device has at least one tensioning assembly having at least first and second drive rollers, a first drive motor connected to the first drive roller to rotate the first drive roller and a second drive motor connected to the second drive roller to rotate the second drive roller. The control unit controls the first and second drive motors such that a free loop of the web expands and/or advances between the first and second drive rollers.

A machine for manufacturing pouches containing a cohesionless material, including feed means for feeding the cohesionless material to a pick-up station, a transfer drum by which the material is picked up at the pick-up station and transferred to a release station, delivery means operating at the release station and by which portions of the material are delivered from the transfer drum through a duct toward a wrapping station at which the portions are sealed in pouches, and a mixer located at the pick-up station for performing a mixing action on the material at the pick-up station before the material is picked up by the transfer drum.

A machine for manufacturing pouches containing a cohesionless material, including feed means for feeding the cohesionless material to a pick-up station, a transfer drum by which the material is picked up at the pick-up station and transferred to a release station, delivery means operating at the release station and by which portions of the material are delivered from the transfer drum through a duct toward a wrapping station at which the portions are sealed in pouches, and a mixer located at the pick-up station for performing a mixing action on the material at the pick-up station before the material is picked up by the transfer drum.

A process for continuous welding of a sheet of plastic material for manufacturing flexible packages, comprising a step of positioning the sheet relative to the welding device, putting ends of the sheet into contact, forming a weld by heating, pressing and cooling the ends of the sheet that are in contact, acquiring a primary temporal signal with a sensor, the primary temporal signal proportional to a thickness of the weld, transforming the primary temporal signal into a primary frequency signal and defining a low-frequency spectrum, a medium-frequency spectrum, and a high-frequency spectrum from the primary frequency signal, reconstructing a secondary low-frequency signal from the low-frequency spectrum, and determining the thickness of the weld based on the secondary low-frequency signal.

A protective packaging formation device is disclosed herein. The device includes an inflation assembly that directs fluid between first and second overlapping plies of a web material. The device also includes a sealing mechanism. The sealing mechanism includes a heating zone and a cooling zone. The sealing mechanism also includes a heating element that extends along both the heating zone and the cooling zone, with the heating element having a first profile in the heating zone and a second profile in the cooling zone.

A protective packaging formation device is disclosed herein. The device includes an inflation assembly that directs fluid between first and second overlapping plies of a web material. The device also includes a sealing mechanism. The sealing mechanism includes a heating zone and a cooling zone. The sealing mechanism also includes a heating element that extends along both the heating zone and the cooling zone, with the heating element having a first profile in the heating zone and a second profile in the cooling zone.

In a method and apparatus for producing a small pouch with a predetermined amount of particulate material therein, a predetermined amount of the particulate material is portioned from a bulk supply and compacted into a single discrete caplet. The caplet is then deposited into an open hollow pouch closed at one end thereof, and the open end is then closed with the caplet between the closed ends of the pouch. The caplet in the pouch is then compressed to return it to its particulate form. The particulate material may be granular or shredded tobacco.

An apparatus and methods for producing at extremely high production speeds small pouches filled with tobacco or other granular, powdered or solid content is provided. An endless web substrate, with or without flavor film thereon, is formed into a tubular shape with a longitudinal seam. The tube is cut to individual lengths, and a procession of tubes is crimp-closed at one end, filled and crimp-closed at the other end to complete pouch production. During production, the seams formed at the crimped ends of the pouch are parallel to one another and the longitudinal seam of the pouch is midway between the sides of the pouch and orthogonal to the seams formed at the crimped ends of the pouch.

An apparatus and methods for producing at extremely high production speeds small pouches filled with tobacco or other granular, powdered or solid content is provided. An endless web substrate, with or without flavor film thereon, is formed into a tubular shape with a longitudinal seam. The tube is cut to individual lengths, and a procession of tubes is crimp-closed at one end, filled and crimp-closed at the other end to complete pouch production. During production, the seams formed at the crimped ends of the pouch are parallel to one another and the longitudinal seam of the pouch is midway between the sides of the pouch and orthogonal to the seams formed at the crimped ends of the pouch.