In a turn-up method for a reel-up for reeling of fiber webs, a web travelling in direction (S) is cut by two water jet nozzles moving in a transverse direction in relation to the web travelling direction (S). Two cuts (C1, C2) are formed by two water jet nozzles starting from the edges of the web (W) and moving to the web center where the cuts (C1, C2) cross or meet forming a V-shaped tail end (V1). After the cuts the movement of the water jet nozzles is stopped and after the return movement of the water jet nozzles, cutting is started again from the center toward the edges so that the web W is cut by two cuts (C3, C4) and a substantially V-shaped beginning end (V2) to the web W is formed and between the cuts (C1, C2) for the tail end (V1) and the cuts (C3, C4) for the beginning end (V2) there is formed one web reject part (R) with two substantially V-shaped cuts. A turn-up device for a reel-up for reeling of fiber webs has two water jet nozzles, in which the cutting by the water jet nozzles (10,12) may be stopped between cutting of a tail end (V1) and cutting of a beginning end (V2) for a selected time for forming only, wherein there is one reject part (R) in the turn-up and the cross-direction travel distance (L1, L2) of each nozzle is substantially shorter than the width (L) of the web (W).

In a turn-up method for a reel-up for reeling of fiber webs, a web travelling in direction (S) is cut by two water jet nozzles moving in a transverse direction in relation to the web travelling direction (S). Two cuts (C1, C2) are formed by two water jet nozzles starting from the edges of the web (W) and moving to the web center where the cuts (C1, C2) cross or meet forming a V-shaped tail end (V1). After the cuts the movement of the water jet nozzles is stopped and after the return movement of the water jet nozzles, cutting is started again from the center toward the edges so that the web W is cut by two cuts (C3, C4) and a substantially V-shaped beginning end (V2) to the web W is formed and between the cuts (C1, C2) for the tail end (V1) and the cuts (C3, C4) for the beginning end (V2) there is formed one web reject part (R) with two substantially V-shaped cuts. A turn-up device for a reel-up for reeling of fiber webs has two water jet nozzles, in which the cutting by the water jet nozzles (10,12) may be stopped between cutting of a tail end (V1) and cutting of a beginning end (V2) for a selected time for forming only, wherein there is one reject part (R) in the turn-up and the cross-direction travel distance (L1, L2) of each nozzle is substantially shorter than the width (L) of the web (W).

An apparatus for securing the tail end of a spirally wound roll of nonwoven, polymer-based material to the roll to preclude unintended unwinding of the roll, the apparatus comprising a winding assembly for forming about a winding axis a spirally wound roll with a tail end, a fixture for a roll tacking assembly with an ultrasonic tool oscillating on an oscillating axis, and a fixture for moving the tool into momentary tangential contact with an outermost winding layer of the roll in a manner that orients the oscillating axis orthogonally to the winding axis. The apparatus implements a method of locating the tail end of the spirally wound roll and orienting the tail end in relation to the securing tool.

An apparatus for securing the tail end of a spirally wound roll of nonwoven, polymer-based material to the roll to preclude unintended unwinding of the roll, the apparatus comprising a winding assembly for forming about a winding axis a spirally wound roll with a tail end, a fixture for a roll tacking assembly with an ultrasonic tool oscillating on an oscillating axis, and a fixture for moving the tool into momentary tangential contact with an outermost winding layer of the roll in a manner that orients the oscillating axis orthogonally to the winding axis. The apparatus implements a method of locating the tail end of the spirally wound roll and orienting the tail end in relation to the securing tool.

A dunnage conversion system includes a machine for converting a stock material into a strip of relatively lower-density dunnage, a coiling mechanism for winding the strip into a coil, a taping mechanism for automatically securing a trailing end of the strip to the coil, and a coil ejecting mechanism for automatically removing the coil from the coiling mechanism. The taping mechanism includes a guide surface between an outlet of the machine and the coiling mechanism to guide the strip to the coiling mechanism and to guide tape for engagement with a trailing end of the strip and to secure the trailing end of the strip to the coil. The coil ejecting mechanism includes a lever arm that pivots to push the completed coil off the coiling mechanism.

A dunnage conversion system includes a machine for converting a stock material into a strip of relatively lower-density dunnage, a coiling mechanism for winding the strip into a coil, a taping mechanism for automatically securing a trailing end of the strip to the coil, and a coil ejecting mechanism for automatically removing the coil from the coiling mechanism. The taping mechanism includes a guide surface between an outlet of the machine and the coiling mechanism to guide the strip to the coiling mechanism and to guide tape for engagement with a trailing end of the strip and to secure the trailing end of the strip to the coil. The coil ejecting mechanism includes a lever arm that pivots to push the completed coil off the coiling mechanism.

A consumer width sized roll comprising wound web material comprising a tail. The tail may comprise a bonding material. The bonding material may be arranged in a novel pattern.

A consumer width sized roll comprising wound web material comprising a tail. The tail may comprise a bonding material. The bonding material may be arranged in a novel pattern.

Systems for processing material, taping stations to apply tape to one or more rolls of material, and methods of processing material are disclosed. A system for processing material includes a winding station and a taping station. The winding station includes a winder to wrap material around a mandrel to produce one or more rolls of material. The taping station is arranged downstream of the winding station to receive the one or more rolls of material therefrom and apply tape to the one or more rolls of material.

Systems for processing material, taping stations to apply tape to one or more rolls of material, and methods of processing material are disclosed. A system for processing material includes a winding station and a taping station. The winding station includes a winder to wrap material around a mandrel to produce one or more rolls of material. The taping station is arranged downstream of the winding station to receive the one or more rolls of material therefrom and apply tape to the one or more rolls of material.