Systems for providing efficient manufacturing of paper, sheet, and/or box products of varying size and structure, often with pre-applied print (“pre-print”), are provided herein. Efficient customer ordering/tracking, job aggregation, print imposition, corrugator planning, and tracking and adjustments throughout the manufacturing process are contemplated. A reel editor is configured to edit the roll based on waste and/or errors that occurred during various manufacturing processes (e.g., during printing). A control plan defining what is on each roll of printed web product may be updated after editing. Depending on the configuration, the reel editor may be integrated with various manufacturing components. The reel editor may be configured to determine if there is enough waste on the roll to even making editing worthwhile, such as based on desired quality of the images, customer requirements, different price points, among other possible factors.

The rewinding machine (1) comprises: a winding station (3) with winding members (5, 7) operated by winding motors In (8.1, 8.2); an unwinder (31.1, 31.2) with an unwinding member (35.1, 35.2) operated by at least one unwinding motor (38.1, 38.2); guide roller (43.1, 43.2) along a feed path (P) of the web material (N, N2). There is associated with the guide roller (43.1, 43.2) at least one load sensor (42.1, 42.2), adapted to detect a parameter proportional to the tension of the web material (N; N2) guided around the guide roller (43.1, 43.2). There is also provided a control unit (71) adapted to modulate a difference in speed between the winding members (5, 7) and the unwinding member (35.1, 35.2) as a function of a signal coming from the load sensor (42.1, 42.2).

Example implementations provide a controller comprising circuitry to align a substrate; the controller comprising: circuitry to control varying the tension of an unspooled portion of the substrate between a spool bearing the substrate and a pinch roller; said circuitry comprising circuitry to control varying the pinch load exerted by the pinch roller on the unspooled portion of the substrate.

Systems for providing efficient manufacturing of paper, sheet, and/or box products of varying size and structure, often with pre-applied print (“pre-print”), are provided herein. Efficient customer ordering/tracking, job aggregation, print imposition, corrugator planning, and tracking and adjustments throughout the manufacturing process are contemplated. A reel editor is configured to edit the roll based on waste and/or errors that occurred during various manufacturing processes (e.g., during printing). A control plan defining what is on each roll of printed web product may be updated after editing. Depending on the configuration, the reel editor may be integrated with various manufacturing components. The reel editor may be configured to determine if there is enough waste on the roll to even making editing worthwhile, such as based on desired quality of the images, customer requirements, different price points, among other possible factors.

An example method comprises operating a drive unit to advance a substrate in a substrate advance direction toward a printing station. At the printing station, a first line is printed onto the substrate. A drive unit is instructed to advance the substrate in the substrate advance direction by a target amount, and a second line is printed onto the substrate. The distance between the first and second lines in a direction perpendicular to the substrate advance direction is calculated and, based on the calculated difference, a tension of the substrate is modified.

A recording apparatus includes a printing portion and a first conveying portion. The printing portion ejects liquid to print a medium having elasticity. The first conveying portion is disposed upstream of the printing portion in a conveying direction along which the medium is conveyed to the printing portion. The first conveying portion includes at least two conveying bodies disposed in the conveying direction and around which the medium is alternately wound. The conveying bodies each include a shaft extending in a width direction orthogonal to the conveying direction and a plurality of rollers rotatably supported by the shaft. The plurality of rollers are supported to be inclined outward with respect to the conveying direction from upstream to downstream in the conveying direction.

A recording apparatus includes a printing portion and a first conveying portion. The printing portion ejects liquid to print a medium having elasticity. The first conveying portion is disposed upstream of the printing portion in a conveying direction along which the medium is conveyed to the printing portion. The first conveying portion includes at least two conveying bodies disposed in the conveying direction and around which the medium is alternately wound. The conveying bodies each include a shaft extending in a width direction orthogonal to the conveying direction and a plurality of rollers rotatably supported by the shaft. The plurality of rollers are supported to be inclined outward with respect to the conveying direction from upstream to downstream in the conveying direction.

A printing apparatus (printer) is provided in which a base material is conveyed by a roll-to-roll method and feedback control is performed on a tension imposed on the base material, and which includes a control unit, a first drive motor (front drive motor) configured to control a speed of conveyance of conveying the base material, and a second drive motor (feeding motor, rear drive motor, winding motor) configured to control the tension imposed on the base material. In a case where a conveyance operation for conveying the base material is stopped based on detection of a foreign object, and when a speed of the first drive motor is at a predetermined value or less, the control unit stops the tension control performed by the second drive motor.

A printing apparatus includes a transport unit configured to transport a medium, a winding unit disposed downstream, in a transport direction, of the transport unit, the winding unit being configured to wind the medium, and a tension applying unit including a rod member biased toward the medium between the transport unit and the winding unit, the rod member being for applying a tension to the medium. The tension applying unit is configured so that the rod member moves along a predetermined direction as at least one of the transport unit and the winding unit is driven to transport the medium. An upper limit position of a movement of the tension bar along the predetermined axis is changed according to a winding mode of the winding unit.

The measured winding diameter values Ds1(d) corresponding to the conveying distance d are measured by measuring the diameter of the printing medium M wound on the unwinding roll 71 by the diameter sensor 77. The measured winding diameter values Ds1(d) are smoothed by the low-pass filter to extract the smoothed winding diameter values Ds_avg1(d). By calculating the value of the diameter based on the initial diameter value Do1, the thickness value Tm and the conveying distance of the printing medium M, the calculated winding diameter values Dc1(d) are calculated. An operation of calculating the difference Ddiff1(d) between the calculated winding diameter value Dc1(d) and the smoothed winding diameter value Ds_avg1(d) while compensating for the delay by the low-pass filter is performed whereby the differences Ddiff1(d) are calculated. The calculated winding diameter value Dc1(d) are corrected by the differences Ddiff1(d).