Systems and methods for folding a stack of substrate sheets are provided. The system may include a roller assembly and a positioning mechanism. The roller assembly is configured for folding the stack of substrate sheets and the positioning mechanism is configured to position the substrate or stack for entry into the roller assembly. The positioning mechanism includes an upper curved for and a lower curved form to guide the stack of substrate sheets into a curved position for folding. The positioning mechanism further includes a folding blade positioned to extend through the gap between the upper and lower curved forms. The roller assembly can move the folded stack of substrate sheets in at least two directions.

A folding machine for folding fiber products and fiber products formed and stacked thereby are disclosed. The folding machine includes two folding devices, each of which includes a cutting device, a delivery wheel, a folding-line wheel, a platen wheel, and a folding wheel. The cutting device cuts the fiber product and transports the cut fiber product to the delivery wheel. The folding-line wheel is adjacent to the delivery wheel for making a first folding line on the fiber product carried by the delivery wheel, and then the platen wheel folds the fiber product along the first folding line. Subsequently, the once-folded fiber product is transported to the folding wheel. The folding wheels of the two folding devices are adjacent to each other and are used to fold the fiber product passing therethrough for a second time, and thus fiber products with three folds are formed.

A sheet separation device to open a two-ply sheet includes a rotator; a nipping member disposed opposite the rotator and configured to nip the two-ply sheet with the rotator; a conveyor configured to convey the two-ply sheet between the rotator and the nipping member, and a winding member disposed adjacent to the rotator. The conveyor conveys the two-ply sheet with a bonded portion of the two-ply sheet being an upstream end or a downstream end of the two-ply sheet in a conveyance direction of the two-ply sheet. The winding member winds the two-ply sheet around the rotator, to create a difference in winding circumferential length between the two sheets and separate the two sheets.

A sheet separation device to open a two-ply sheet includes a rotator; a nipping member disposed opposite the rotator and configured to nip the two-ply sheet with the rotator; a conveyor configured to convey the two-ply sheet between the rotator and the nipping member, and a winding member disposed adjacent to the rotator. The conveyor conveys the two-ply sheet with a bonded portion of the two-ply sheet being an upstream end or a downstream end of the two-ply sheet in a conveyance direction of the two-ply sheet. The winding member winds the two-ply sheet around the rotator, to create a difference in winding circumferential length between the two sheets and separate the two sheets.

A system and method for folding a discrete absorbent sanitary product includes conveying a product in a machine direction along a main conveyor, folding the product at a first folding station, and later folding the absorbent sanitary product at a second folding station. The product is folded at each of the first and second folding stations by engaging the product with a first drum and rotating the absorbent sanitary product in a first rotational direction, contacting the product with one or more folding fingers traveling in the machine direction, engaging the product with a rotating member adjacent to the first drum and downstream therefrom in the machine direction, the rotating member rotating in the first rotational direction, and folding the product over the one or more folding fingers via rotation of the rotating member in the first rotational direction.

A method and apparatus include directing an article to a receiving device; transferring the leading portion of the article to a folding device; transferring the leading portion of the article to an oscillating device while holding the trailing portion of the article on the receiving device; reversing the oscillating device; folding the article by overlaying the leading portion of the article on the trailing portion of the article to define a folded state while continuing to hold the trailing portion of the article on the receiving device.

A method and apparatus include directing an article to a receiving device; transferring the leading portion of the article to a folding device; transferring the leading portion of the article to an oscillating device while holding the trailing portion of the article on the receiving device; reversing the oscillating device; folding the article by overlaying the leading portion of the article on the trailing portion of the article to define a folded state while continuing to hold the trailing portion of the article on the receiving device.

In a sheet folding apparatus for folding a sheet, a sheet is pushed at a predetermined position thereof by a push member while the sheet is being conveyed by a conveyance roller. The predetermined position of the sheet is guided to the nip section of a folding roller pair. Then, the sheet is nipped at the predetermined position thereof and folded by the folding roller pair.

A folding apparatus includes a folding device to fold a sheet bundle, an additional folding device, a conveyer, and control circuitry. The additional folding device includes a pressure roller disposed downstream from the folding device in a sheet conveyance direction and configured to press the sheet bundle after the folding device folds the sheet bundle and a sheet support member disposed opposite the pressure roller via the sheet bundle. The conveyer conveys the sheet bundle to a position at which the additional folding device presses the sheet bundle and hold the sheet bundle at the position. The control circuitry causes the additional folding device to perform additional folding processing on a first position of the sheet bundle, the conveyer to move the sheet bundle to a second position different from the first position, and the additional folding device to perform the additional folding processing at the second position again.

A folding apparatus includes a folding device to fold a sheet bundle, an additional folding device, a conveyer, and control circuitry. The additional folding device includes a pressure roller disposed downstream from the folding device in a sheet conveyance direction and configured to press the sheet bundle after the folding device folds the sheet bundle and a sheet support member disposed opposite the pressure roller via the sheet bundle. The conveyer conveys the sheet bundle to a position at which the additional folding device presses the sheet bundle and hold the sheet bundle at the position. The control circuitry causes the additional folding device to perform additional folding processing on a first position of the sheet bundle, the conveyer to move the sheet bundle to a second position different from the first position, and the additional folding device to perform the additional folding processing at the second position again.