B01D2255/9025

Application of synergized-PGM with ultra-low PGM loadings as close-coupled three-way catalysts for internal combustion engines

Synergized platinum group metals (SPGM) with ultra-low PGM loadings employed as close-coupled (CC) three-way catalysts (TWC) systems with varied material compositions and configurations are disclosed. SPGM CC catalysts in which ZPGM compositions of binary or ternary spinel structures supported onto support oxides are coupled with commercialized PGM UF catalysts and tested under Federal Test Procedure FTP-75 within TGDI and PI engines. The performance of the TWC systems including SPGM CC (with ultra-low PGM loadings) catalyst and commercialized PGM UF catalyst is compared to the performance of commercialized PGM CC and PGM UF catalysts. The disclosed TWC systems indicate that SPGM CC TWC catalytic performance is comparable or even exceeds high PGM-based conventional TWC catalysts, with reduced tailpipe emissions.

Oxidation catalyst for treating a natural gas emission

A catalytic material for treating an exhaust gas produced by a natural gas engine, which catalytic material comprises a molecular sieve and a platinum group metal (PGM) supported on the molecular sieve, wherein the molecular sieve has a framework comprising silicon, oxygen and optionally germanium, and has a content of heteroatom T-atoms is about 0.20 mol %.

Layered automotive catalyst composites

Provided are automotive catalyst composites having a catalytic material on a carrier, wherein the catalytic material comprises at least two layers. The first layer is deposited directly on the carrier and comprises a first palladium component supported on a first refractory metal oxide component, a first oxygen storage component, or a combination thereof. The second layer is deposited on top of the first layer and comprises a rhodium component supported on a second refractory metal oxide component and a second palladium component supported on a second oxygen storage component, a third refractory metal oxide component or a combination thereof. Generally these catalyst composites are used as three-way conversion (TWC) catalysts. Methods of making and using the same are also provided.

PT/PD DOC WITH ENHANCED CO OXIDATION, HYDROCARBON OXIDATION AND NO OXIDATION AND IMPROVED SULFATION/DESULFATION BEHAVIOR
20190383184 · 2019-12-19 · ·

A diesel oxidation catalyst, comprising a washcoat comprising four layers, the washcoat being disposed on a substrate, wherein the washcoat comprises a first layer comprising a first platinum group metal supported on a first metal oxide support material, which first layer is disposed on the substrate; a second layer comprising a second platinum group metal supported on a second metal oxide support material, and comprising a fifth platinum group metal, which second layer is disposed on the first layer; a third layer comprising a third platinum group metal supported on a third metal oxide support material and comprising a zeolitic material comprising Fe and comprising a sixth platinum group metal; and a fourth layer comprising a fourth platinum group metal and a fourth metal oxide; wherein the substrate has a length, a front end and a rear end; wherein the first layer is disposed on the substrate on the entire length of the substrate, wherein the second layer is disposed on the first layer on the entire length of the substrate; wherein the third layer is at least partially disposed on the second layer on x % of the length of the substrate from the front end of the substrate; wherein the fourth layer is at least partially disposed on the second layer on y % of the length of the substrate from the rear end of the substrate; wherein x is in the range of from 30 to 70, y is in the range of from 30 to 70 and x+y is in the range of from 95 to 115.

Manganese-containing diesel oxidation catalyst

An oxidation catalyst composite, methods, and systems for the treatment of exhaust gas emissions from a diesel engine are described. More particularly, an oxidation catalyst composite including a first washcoat comprising a zeolite, Pt, and first refractory metal oxide support containing manganese, a second washcoat comprising a second refractory metal oxide support, a Pt component and a Pd component, and a third washcoat comprising palladium and a rare earth oxide component is described.

Article of Manufacture For Securing a Catalyst Substrate

An aftertreatment component for use in an exhaust aftertreatment system. The aftertreatment component comprises an aftertreatment substrate and a compressible material. The compressible material may be formed from a plastic thermoset, a rubberized material, or a metal foil which permits for the selective expansion of the substrate within the compressible material, while also reducing cost and manufacturing complexity. In various embodiments, the aftertreatment substrate and the compressible materials may be formed separately and coupled to each other, or they may be formed concurrently via coextrusion.

PHOSPHOR-TRANSITION METAL-PHOTOCATALYST HYBRID COMPOSITE MATERIAL, METHOD FOR PREPARING THE SAME, AND FILTER USING THE SAME
20240116030 · 2024-04-11 ·

A phosphor-transition metal-photocatalyst hybrid composite material includes a plurality of beads including a phosphor material, a binder, and zeolite, a plurality of transition metal particles supported on the surface of each of the plurality of beads, and a photocatalyst layer formed on the surface of each of the plurality of beads supporting the transition metal particles by coating a photocatalyst material.

Oxidation catalyst and method for its preparation

Described is a process for the preparation of a catalyst. The process comprises (i) providing a substrate which is optionally coated with one or more coating layers; (ii) impregnating one or more particulate support materials with one or more platinum group elements; (iii) adding one or more alkaline earth elements and one or more solvents to the product obtained in step (ii) to obtain a slurry; (iv) adjusting the pH of the slurry obtained in step (iii) to a value ranging from 7 to 10 (v) adjusting the pH of the slurry to a value ranging from 2 to 6; (vi) optionally milling the slurry obtained in step (v); (vii) providing the slurry obtained in step (vi) onto the optionally coated substrate in one or more coating steps. Describes is as a catalyst which is obtainable according to said process and its use in the treatment of exhaust gas.

TETRA-FUNCTIONAL CATALYST FOR THE OXIDATION OF NO, THE OXIDATION OF A HYDROCARBON, THE OXIDATION OF NH3 AND THE SELECTIVE CATALYTIC REDUCTION OF NOx

The present invention relates to a catalyst, preferably for the selective catalytic reduction of NOx, for the oxidation of ammonia, for the oxidation of NO and for the oxidation of a hydrocarbon, the catalyst comprising a washcoat comprising one or more layers, the washcoat being disposed on a substrate, wherein the washcoat comprises a platinum group metal supported on a metal oxide support material, and one or more of an oxidic compound of V, an oxidic compound of W and a zeolitic material comprising one or more of Cu and Fe.

OXIDATION CATALYST FOR A DIESEL ENGINE EXHAUST

An oxidation catalyst is described for treating an exhaust gas produced by a diesel engine comprising a catalytic region and a substrate, wherein the catalytic region comprises a catalytic material comprising: bismuth (Bi), antimony (Sb) or an oxide thereof; a platinum group metal (PGM) selected from the group consisting of (i) platinum (Pt), (ii) palladium (Pd) and (iii) platinum (Pt) and palladium (Pd); and a support material, which is a refractory oxide; wherein the platinum group metal (PGM) is supported on the support material; and wherein the bismuth (Bi), antimony (Sb) or an oxide thereof is supported on the support material and/or the refractory oxide comprises the bismuth, antimony or an oxide thereof.