A process is provided of making facilitated transport membrane comprising a relatively hydrophilic, very small pore, nanoporous support membrane, a hydrophilic polymer inside the very small nanopores on the skin layer surface of the support membrane, a thin, nonporous, hydrophilic polymer layer coated on the surface of the support membrane, and metal salts incorporated in the hydrophilic polymer layer coated on the surface of the support membrane and the hydrophilic polymer inside the very small nanopores. In addition, the process provides a new method of making facilitated transport membrane spiral wound elements or hollow fiber modules for olefin/paraffin separations, particularly for C3=/C3 and C2=/C2 separations.

Hydrophobic poly(4-methyl-1-pentene) hollow fiber membrane for retention of anesthetic agents with an inner and an outer surface and between inner and outer surface an essentially isotropic support layer with a sponge-like, open-pored, microporous structure free of macrovoids and adjacent to this support layer on the outer surface a dense separation layer with a thickness between 1.0 and 3.5 μm. The membrane has a porosity in the range of greater than 35% to less than 50% by volume and a permeance for CO.sub.2 of 20-60 mol/(h.Math.m.sup.2.Math.bar), a gas separation factor α(CO.sub.2/N.sub.2) of at least 5 and a selectivity CO.sub.2/anesthetic agents of at least 150.

The process for producing this membrane is based on a thermally induced phase separation process in which process a homogeneous solution of a poly(4-methyl-1-pentene) in a solvent system containing components A and B is formed, wherein component A is a strong solvent and component B a weak non-solvent for the polymer component. After formation of a hollow fiber the hollow fiber is cooled in a liquid cooling medium to form a hollow fiber membrane. The concentration of the polymer component in the solution may be in the range from 42.5 to 45.8 wt.-% and the hollow fiber leaving the die runs through a gap between die and cooling medium with a gap length in the range of 5-30 mm.

The present invention provides a method for manufacturing a porous membrane having high water permeability and hydrophilicity, which is not easily affected by a treatment such as washing, the method including: preparing, as a substrate, a membrane having a plurality of pores, which includes a water-insoluble resin such as polysulfone and a water-soluble resin including a monomer unit of polyvinylpyrrolidone or a monomer unit of polyvinyl alcohol; and irradiating the substrate with an electron beam in the presence of an aqueous solvent to crosslink at least a part of the water-soluble resin.

A hollow fiber membrane including a dense layer at least on an inner surface side of the hollow fiber membrane, in which when the inner surface of the hollow fiber membrane is observed under an atomic force microscope, a plurality of groove-like recesses oriented in a lengthwise direction of the hollow fiber membrane are observed, an aspect ratio defined as a ratio of a length to a width of each of the recesses is greater than or equal to 3 and less than or equal to 30, a yield strength of the hollow fiber membrane in a dry state is greater than or equal to 30 g/filament, and a breaking elongation is less than or equal to 20%/filament.

One aspect of the present invention is a composite hollow fiber membrane including: a semipermeable membrane layer; and a supporting layer that has a hollow fiber shape and is porous, wherein the semipermeable membrane layer contains a crosslinked polyamide polymer composed of a polyfunctional amine compound and a polyfunctional acid halide compound, the supporting layer has a gradient structure in which pores of the supporting layer gradually increase in size from one of an inner surface and an outer surface to the other, has a cut-off particle size of 0.001 to 0.3 μm, and contains a crosslinked hydrophilic resin on at least a dense surface having smaller pores of the inner surface and the outer surface, and the semipermeable membrane layer is in contact with the dense surface of the supporting layer.

The present invention provides a highly-permeable dense hollow fiber membrane (HFM) for blood oxygenation. A membrane material plays a key role in an oxygenator, which determines the oxygenation efficiency, service life and safety of the oxygenator. The HFM according to the present invention features high permeability. When blood rich in carbon dioxide flows through the oxygenator, the carbon dioxide and oxygen in the blood can be rapidly exchanged, so that the blood can be rapidly updated, and the size of the oxygenator and the blood perfusion volume can be reduced. In addition, the membrane surface of the present invention is hydrophobic and dense, and blood does not directly contact with gas or permeate into a gas pipeline, thus avoiding the problems of protein leakage, permeability reduction and the like. The oxygenator prepared by using the HFM of the present invention can be repeatedly used for a long time.

Described are porous polymeric membranes that include two opposing sides and that have a variable pore structure through a thickness of the membrane; filter components and filters that include this type of porous polymeric membrane; methods of making the membranes, filter components, and filters; and methods of using the polymeric filter membrane, filter component, or filter.

Hydrophobic poly(4-methyl-1-pentene) hollow fiber membrane for retention of anesthetic agents with an inner and an outer surface and between inner and outer surface an essentially isotropic support layer with a sponge-like, open-pored, microporous structure free of macrovoids and adjacent to this support layer on the outer surface a dense separation layer with a thickness between 1.0 and 3.5 m. The membrane has a porosity in the range of greater than 35% to less than 50% by volume and a permeance for CO.sub.2 of 20-60 mol/(h.Math.m.sup.2.Math.bar), a gas separation factor (CO.sub.2/N.sub.2) of at least 5 and a selectivity CO.sub.2/anesthetic agents of at least 150. The process for producing this membrane is based on a thermally induced phase separation process in which process a homogeneous solution of a poly(4-methyl-1-pentene) in a solvent system containing components A and B is formed, wherein component A is a strong solvent and component B a weak non-solvent for the polymer component. After formation of a hollow fiber the hollow fiber is cooled in a liquid cooling medium to form a hollow fiber membrane. The concentration of the polymer component in the solution may be in the range from 42.5 to 45.8 wt.-% and the hollow fiber leaving the die runs through a gap between die and cooling medium with a gap length in the range of 5-30 mm.

A pass or tube or a section thereof or U bend in a coil in a paraffin cracker having section having a pore size in the metal substrate from about 0.001 to 0.5 microns over coated with a dense metal membrane permits the permeation of one or more of H.sub.2, CH.sub.4, CO and CO.sub.2 from cracked gases moving the reaction equilibrium to the production of ethylene and reduces the load on the down-stream separation train of the steam cracker.

Provided herein are methods of making asymmetric membranes comprising a first layer and a second layer. The methods include preparing a polymeric solution comprising one or more polymers, casting the polymeric solution to form a polymeric film, contacting the polymeric film with a solvent comprising a crosslinker under conditions to form a first layer on the top of the film, wherein the first layer is dense and solvent resistant, and contacting the polymeric film having the dense, solvent-resistant first layer with a non-solvent solution under conditions that form a porous second layer on the bottom of the film.