A method of recovering an active metal of a lithium secondary battery according to an embodiment of the present invention includes preparing a waste cathode active material mixture obtained from a waste cathode of a lithium secondary battery, forming a preliminary precursor mixture by reacting the waste cathode active material mixture with a reactive gas in a fluidized bed reactor, and selectively recovering a lithium precursor from the preliminary precursor mixture. The fluidized bed reactor includes a reactor body and a horizontal expansion bed, and a ratio of a diameter of the horizontal expansion bed relative to a diameter of the reactor body is 3 or more to improve a recovery efficiency of a lithium secondary battery.

The present invention relates to a process for the polymerization of olefin monomers in the presence of a catalyst system, using a tubular pre-polymerization reactor, wherein the tubular pre-polymerization reactor has a length L and the flow of a catalyst system is introduced in the tubular pre-polymerization reactor in the middle (30-70% of L) or the end (70-95% of L) of the tubular pre-polymerization reactor.

A fluidization measurement system for a gas phase reactor containing a fluidized bed includes a measurement probe coupled to a sidewall of the gas phase reactor. The measurement probe includes a support bar penetrating the sidewall and extending into the fluidized bed to a distance of at least 12% of a diameter of the gas phase reactor, and a plurality of sensors arranged along a length of the support bar to obtain measurements of at least one of temperature, pressure, and electrostatic charge at multiple points within the fluidized bed. A base plant control system is in communication with measurement probe to receive and process the measurements to determine real-time physical conditions and flow patterns of the fluidized bed.

A plastic catalytic pyrolysis process that can produce high yields of ethylene, propylene and other light olefins from waste plastics is disclosed. The catalytic product stream is quenched to below catalytic pyrolysis temperature quickly after exiting the reactor or bulk separation from the catalyst. Quench preserves selectivity of light olefinic monomers. The catalytic pyrolysis process can be operated in a single stage or a two-stage process.

According to one or more embodiments of the present disclosure, chemical streams may be processed by a method which may comprise operating a first chemical process, stopping the first chemical process and removing the first catalyst from the reactor, and operating a second chemical process. The reaction of the first chemical process may be a dehydrogenation reaction, a cracking reaction, a dehydration reaction, or a methanol-to-olefin reaction. The reaction of the second chemical process may be a dehydrogenation reaction, a cracking reaction, a dehydration reaction, or a methanol-to-olefin reaction. The first reaction and the second reaction may be different types of reactions.

A method for processing a chemical stream includes contacting a feed stream with a catalyst in an upstream reactor section of a reactor having the upstream reactor section and a downstream reactor section, passing an intermediate product stream to the downstream reactor section, and introducing a riser quench fluid into the downstream reactor section, upstream reactor section, or transition section and into contact with the intermediate product stream and the catalyst to slow or stop the reaction. The method includes separating at least a portion of the catalyst from the product stream, passing the product stream to a product processing section, cooling the product stream, and separating a portion of the riser quench fluid from the product stream. The riser quench fluid separated from the product stream may be recycled back to the downstream reactor section, upstream reactor section, or transition section as the riser quench fluid.

A fluidizing gas nozzle head suitable to be connected to a fluidizing gas feeding device of a fluidized bed reactor. The fluidizing gas nozzle head includes an inlet channel having a longitudinal axis, an inlet end, and a second end, the inlet end of the inlet channel being adapted to connect the inlet channel in vertical gas flow connection with the fluidizing gas feeding device, four outlet channels, each of the four outlet channels extending from a first end to an outlet end, and a gas distribution space having a bottom face and a ceiling opposite to the bottom face. The second end of the inlet channel and the first ends of the four outlet channels are connected to direct gas flow connection with the gas distribution space. Each of the first ends of the four outlet channels has a central point, which central points define a rectangle with two long sides and two short sides having an aspect ratio of at least 2:1.

A process for producing lower olefins from oxygenates includes the steps of contacting a feedstock comprising oxygenates with molecular sieve catalyst in fluidized bed reaction zone under effective conditions, to produce product including ethylene and/or propylene;

the effective conditions include that in the fluidized bed reaction zone, the weights of catalysts having various carbon deposition amounts are controlled, calculated as the weight of the molecular sieve in the catalysts, to have the following proportions based on the total weight of the catalysts in the fluidized bed reaction zone:

the proportion of the weight of the catalyst having a coke deposition amount of less than 3 wt % is 1-20 wt %;

the catalyst having a coke deposition amount of from 3 wt % to less than 5 wt % represents 10 to 70 wt %;

the catalyst having a coke deposition amount from 5 wt % to 10 wt % represents 10 to 88 wt %.

A system for producing a hydrocarbon by high-temperature Fischer-Tropsch synthesis is described. The system includes a Fischer-Tropsch synthesis unit, a reaction water separation unit, and a catalyst reduction unit. The catalyst reduction unit uses a gas containing the tail gas of the synthesis unit as a reducing gas and a small amount of synthesis gas for adjusting the hydrogen to carbon ratio, to react with the Fischer-Tropsch synthesis catalyst. After the reduction reaction, the reacted gas is cooled to room temperature, and enters a gas-liquid separator to obtain a gas phase and a liquid phase. The gas phase flows to a cryogenic separation unit to recover gaseous hydrocarbons. The liquid phase is separated into reaction water and Fischer-Tropsch oil products. The reduced catalyst is sent to the Fischer-Tropsch synthesis unit.

Exemplary apparatus or method implementations for a universal feeder system configured with a transfer screw feeder within a multi-section clamshell pipe permitting access to the feed screw and pipe interior for inspection, maintenance and/or cleaning during production, without disassembly or screw removal. The clamshell screw feeder pipe provides access to the screw by opening or removing the multi-section top portion of the clamshell pipe. The top pipe section is bolted and or hinges to the bottom portion of the clamshell pipe. The number of segmented multiple clamshell top sections depends on the length of the screw. One or more clamshell top sections may be configured with an inspection port. The universal feeder system configured with a transfer screw feeder within a multi-section clamshell pipe transfers feedstock feed from one or more feed vessels to one or more reactor vessel.