B01J19/2435

POLYOLEFIN PROCESS MONITORING AND CONTROL

Methods of controlling olefin polymerization reactor systems may include a) selecting n input variables, each input variable corresponding to a process condition for an olefin polymerization process; b) identifying m response variables corresponding to a measurable polymer property; c) adjusting one of more of the n input variables using the olefin polymerization reactor system and measuring each of the m response variables as a function of the input variables for olefin polymers; d) analyzing the change in each of the response variables as a function of the input variables to determine coefficients; e) calculating a Response Surface Model (RSM) for each response variable determined in step d); f) applying n selected input variables to the calculated RSM to predict one or more of m target response variables; and g) using the n selected input variables to operate the olefin polymerization reactor system and provide a polyolefin product.

System and method for improving dump tank purge time

A system including a dump tank to receive a reactor product comprising a polymer and hydrocarbons, including liquid hydrocarbons, the dump tank including a vessel with a reactor product inlet, a motive gas inlet, a purge gas inlet, gas outlet(s), and a fluid outlet, the motive gas inlet for introducing a motive gas into the vessel, the purge gas inlet for introducing a purge gas into the vessel, the one or more gas outlets located at a top of the vessel and the fluid outlet located at a bottom of the vessel and fluidly connected with a dump tank fluid outlet line having a dump tank outlet valve to control flow of fluid out of the dump tank via the fluid outlet; and a strainer fluidly connected with the dump tank fluid outlet line to allow passage of liquid hydrocarbons therethrough into a hydrocarbon outlet line.

Process for preparing fluorobenzene and benzoic acid hypofluorite
11261147 · 2022-03-01 ·

The invention relates to a use of a fluorination gas, the elemental fluorine (F.sub.2) is preferably present in a high concentration, e.g. in a concentration of elemental fluorine (F.sub.2), especially of equal to much higher than 15% or even 20% by volume (i.e., at least 15% or even 20% by volume), and to a process for the manufacture of a fluorinated benzene starting from benzoic acid by direct fluorination employing a fluorination gas. The elemental fluorine (F.sub.2) is preferably present in high concentration, and subsequent decarboxylation of the benzoic acid hypofluorite obtained by direct fluorination. The process of the invention is also directed to the manufacture of benzoic acid hypofluorite by direct fluorination of benzoic acid. Especially the invention is of interest in the preparation of fluorinatedbenzene, final products and as well intermediates, for usage in agro-, pharma-, electronics-, catalyst, solvent and other functional chemical applications.

Heat transfer in a polymerization reactor

A process comprises polymerizing an olefin monomer in a loop reactor in the presence of a catalyst and a diluent, and producing a slurry comprising solid particulate olefin polymer and diluent. The Biot number is maintained at or below about 3.0 within the loop reactor during the polymerizing process. The slurry in the loop reactor forms a slurry film having a film coefficient along an inner surface of the reactor wall, and the film coefficient is less than about 500 BTU.Math.hr.sup.−1.Math.ft.sup.−2.Math.° F..sup.−1.

SOLUTION POLYMERIZATION PROCESS

Disclosed herein too is a method comprising charging to a reactor system a feed stream comprising a catalyst, a monomer and a solvent; reacting the monomer to form a polymer; where the polymer is contained in a single phase polymer solution; transporting the polymer solution to a pre-heater to increase the temperature of the polymer solution; charging the polymer solution to a liquid-liquid separator; reducing a pressure of the polymer solution in the liquid-liquid separator and separating a polymer-rich phase from a solvent-rich phase in the liquid-liquid separator; transporting the polymer-rich phase to a plurality of devolatilization vessels located downstream of the liquid-liquid separator, where each devolatilization vessel operates at a lower pressure than the preceding devolatilization vessel; and separating the polymer from volatiles present in the polymer rich phase.

Process for the production of alkylaromatics
11453623 · 2022-09-27 · ·

The present disclosure describes a process for the production of alkylaromatics that may be performed using a loop reactor comprising the steps of: introducing an alkylatable aromatic compound; introducing an olefin; introducing a catalyst; adjusting the alkylatable aromatic compound to a pre-reaction temperature that is below a desired reaction temperature; optionally, adjusting the olefin to a second pre-reaction temperature that is below the desired reaction temperature; optionally, adjusting the catalyst to a third pre-reaction temperature that is below the desired reaction temperature; initially contacting the catalyst and olefin under conditions to control the temperature of the reaction of the catalyst and olefin; mixing and/or circulating the alkylatable aromatic compound, the olefin and the catalyst; and maintaining the alkylatable aromatic compound and olefin at the desired reaction temperature.

Polyolefin process monitoring and control

Methods of controlling olefin polymerization reactor systems are provided herein. In some aspects, the methods include a) selecting n input variables, each input variable corresponding to a process condition for an olefin polymerization process; b) identifying m response variables, each response variable corresponding to a measurable polymer property; c) adjusting one of more of the n input variables in a plurality of polymerization reactions using the olefin polymerization reactor system, to provide a plurality of olefin polymers and measuring each of the m response variables as a function of the input variables for each olefin polymer; d) analyzing the change in each of the response variables as a function of the input variables to determine the coefficients; e) calculating a Response Surface Model (RSM) using general equations for each response variable determined in step d) to correlate any combination of the n input variables with one or more of m response variables; f) applying n selected input variables to the calculated Response Surface Model (RSM) to predict one or more of m target response variables, each target response variable corresponding to a measurable polymer property; and g) using the n selected input variables I.sup.s1 to I.sup.sn to operate the olefin polymerization reactor system and provide a polyolefin product.

A PROCESS AND A MULTI-STAGE REACTOR ASSEMBLY FOR THE PRODUCTION OF POLYOLEFINS

A process for the production of polyolefins comprising: feeding a slurry comprising at least one polymerization catalyst, at least one carrier liquid, first olefin monomer(s) and optionally at least one first comonomer into at least one loop reactor; polymerizing the first olefin monomer(s) and optionally the at least one first comonomer yielding a first polyolefin; withdrawing the first polyolefin from the loop reactor; feeding the first polyolefin to a gas-solids olefin polymerization reactor, wherein the gas-solids olefin polymerization reactor comprises: a top zone; a middle zone, which comprises a top end in direct contact with said top zone and which is located below said top zone, the middle zone having a generally cylindrical shape; and a bottom zone, which is in direct contact with a bottom end of the middle zone and which is located below the middle zone; introducing a fluidization gas stream into the bottom zone of the gas-solids olefin polymerization reactor; polymerizing second olefin monomer(s) and optionally at least one second comonomer in the presence of the polymerization catalyst and the first polyolefin to a second polyolefin in a dense phase formed by particles of said second polyolefin suspended in an upwards flowing stream of the fluidization gas in the middle zone; introducing a jet gas stream through one or more jet gas feeding ports in a jet gas feeding area of the middle zone at the dense phase in the middle zone of the gas-solids olefin polymerization reactor; withdrawing the second polyolefin from the gas-solids olefin polymerization reactor.

Process for Producing Superabsorbents

The invention relates to a process for producing superabsorbent polymer particles, comprising polymerization of a monomer solution, wherein the monomer solution comprises partly neutralized acrylic acid formed by continuous mixing of acrylic acid and an aqueous solution of a base, the apparatus for preparing the partly neutralized acrylic acid comprises a vessel (B), and the vessel (B) has a cylindrical shape and a torispherical bottom.

Process for Producing Superabsorbents

The invention relates to a process for producing superabsorbent polymer particles, comprising polymerization of a monomer solution, wherein the monomer solution comprises partly neutralized acrylic acid formed by continuous mixing of acrylic acid and an aqueous solution of a base, the apparatus for preparing the partly neutralized acrylic acid comprises a vessel (B), and the feed line to vessel (B) ends inside vessel (B) below the liquid Level of the partly neutralized acrylic acid.